Modeling and Experiments of an Annular Multi-Channel Magnetorheological Valve

With the increasing number of cars, the demand for vehicle maintenance lifts is also increasing. The hydraulic valve is one of its core components, but there are problems with it such as inaccurate positioning and failure. In order to improve the service performance of vehicle maintenance elevators, a novel annular multi-channel magnetorheological (MR) valve structure was creatively proposed based on intelligent material MR fluid (MRF), and its magnetic circuit was designed. The influence of current, damping gap and coil turns on the pressure drop performance of the annular multi-channel MR valve was numerically studied and compared with ordinary type magnetorheological valve pressure drop performance through contrast and analysis. The influence of different loads and currents on the pressure drop performance of annular multi-channel magnetorheological valve was verified by experiments, and the reliability of numerical analysis results was verified. The results show that the single winding excitation coil is 321 to meet the demand. The pressure drop performance of the annular multi-channel magnetorheological valve is 5.6 times that of the ordinary magnetorheological valve. The load has little influence on the regulating range and performance of pressure drop of the MR valve. Compared with the common type, the pressure drop performance of the annular multi-channel MR Valve is improved by 3.7 times, which is basically consistent with the simulation results.

Dynamic Performance Analysis of a Compact Annular-Radial-Orifice Flow Magnetorheological Valve and Its Application in the Valve Controlled Cylinder System

A compact annular-radial-orifice flow magnetorheological (MR) valve with variable radial damping gaps was proposed, and its structure and working principle were also described. Firstly, a mathematical model of pressure drop was established as well to evaluate the dynamic performance of the proposed MR valve. Sequentially, the pressure drop distribution of the MR valve in each flow channel was simulated and analyzed based on the average magnetic flux densities and yield stress along the damping gaps through finite element method. Further, the experimental test rig was setup to explore the pressure drop performance and the response characteristic of the MR valve and to investigate dynamic performance of the valve controlled cylinder system under different radial damping gaps. The experimental results revealed that the pressure drop and response time of the MR valve augment significantly with the increase of applied current and decrease of the radial damping gap. In addition, the damping force of the proposed MR valve controlled cylinder system decrease with the increase of the radial damping gap. The maximum damping force can reach about 4.72 kN at the applied current of 2 A and the radial damping gap of 0.5 mm. Meanwhile, the minimum damping force can reach about 0.67 kN at the applied current of 0 A and the radial damping gap of 1.5 mm. This study clearly demonstrates that the radial damping gap of the MR valve is the key parameter which directly affects the dynamic characteristics of the valve controlled cylinder system, and the proposed MR valve can meet the requirements of different working conditions by changing the radial damping gaps.

Novel Approaches to the Design of an Ultra-Fast Magnetorheological Valve for Semi-Active Control

This article presents a list of suitable techniques and materials leading to the design of an ultra-fast magnetorheological (MR) valve. Two approaches for achieving the short response time are proposed: (a) by means of material, and (b) by means of the shape. Within the shape approach, the revolutionary technique of 3D metal printing using a selective laser melting (SLM) method was tested. The suitability of the materials and techniques is addressed based on the length of the response time, which is determined by the FEM. The simulation results determine the response time of the magnetic flux density on the step signal of the current. Subsequently, the response time is verified by the measurement of the simple magnetorheological valve. The following materials were tested: martensitic stainless steel AISI 420A (X20Cr13), cutting steel 11SMn30, pure iron for SLM, Sintex SMC STX prototyping material, ferrite N87, and Vacoflux 50. A special technique involving grooves was used for preventing eddy currents on materials with a high electrical conductivity. The simulation and experimental results indicate that a response time shorter than 2.5 ms can be achieved using materials such as Sintex SMC prototyping, ferrite N87, and grooved variants of metal pistons.

Design of bypass rotary vane magnetorheological damper for prosthetic knee application

Semi-active systems using magnetorheological fluids have been realized in many novel devices such as linear dampers, rotary dampers, brakes, and so on. Rotary vane-type magnetorheological damper is one such device that uses magnetorheological fluid as a hydraulic medium and a controllable magnetorheological valve to generate variable resistance. This device, due to its limited angle motion, lends itself to a natural application for prosthetic knee joint. In this article, a bypass rotary vane-type magnetorheological damper suitable for prosthetic knee device is designed. In the proposed design, the rotary vane chamber and the bypass magnetorheological valve are connected using hydraulic cables and ports. The design of rotary cylinder is implemented based on the largest possible dimensions within the envelope of a healthy human knee, while the magnetorheological valve is designed optimally using a multi-objective genetic algorithm optimization. Off-state braking torque, induced on-state braking torque and mass of the valve are selected as three objectives. The torque and angular velocity requirements of the normal human knee are used as design limits. The optimal solution is chosen from the obtained Pareto fronts by prioritizing the objective of weight reduction of magnetorheological valve. The optimal solution is capable of producing a damping torque of 73 Nm at a design speed of 8.4 rpm and current supply of 1.9 A. Potential benefits offered by this design when compared with multi-plate magnetorheological brake are flow mode operation, large clearance gap, and fewer design components, thus reducing the manufacturing complexity.

The magnetic circuit dynamics of a magnetorheological valve with a permanent magnet

The magnetorheological (MR) damper uses magnetorheological fluid which, when subjected to magnetic stimuli, generates an increase of damping forces. A significant problem of these dampers is their poor failsafe ability due to power supply interruption. In the case of faults, the damper remains in a low damping state, which is dangerous. This problem can be solved by accommodating a permanent magnet in the magnetic circuit of the damper. However, the magnetic circuit dynamic of this type of damper has rarely been studied. The main aim of this paper is to introduce the magnetic circuit dynamics of the magnetorheological damper/control valve with a permanent magnet. Firstly, the design of the magnetorheological valve with NdFe42 permanent magnet in the magnetic circuit is introduced. The response time of the magnetic field on the unit step of the control signal was calculated by transient magnetic simulation in Ansys Electronics software. The response time of the magnetic field was simulated in the range of 1.2 to 5 ms depending on the electric current magnitude and orientation. The presented MR damper was manufactured and tested. The experiments prove that the permanent magnet significantly affects the dynamics of the magnetic circuit.