Reliability analysis for systems subject to mutually dependent degradation and shock processes

Author(s):  
Lina Bian ◽  
Guanjun Wang ◽  
Fengjun Duan

This paper studies the reliability problem for systems subject to two types of dependent competing failure processes, that is, soft failure and hard failure processes. A soft failure happens when the total degradation of the system exceeds a given critical level, while a hard failure occurs when the accumulative shock load caused by shocks surpasses the hard failure threshold. These two failure processes are mutually dependent due to the fact that external shocks will bring sudden increments in the degradation of the system, and the total amount of degradation will decrease the hard failure threshold of the system. The system fails whenever either of these two failure modes happens. Assuming that the arrival of shocks follows a Poisson process, the reliability function of the system under cumulative shock model is derived by using some analytical techniques. Some important reliability indices, including the mean lifetime of the system, the expected number of shocks until system failure, the probabilities of soft and hard failures, are calculated explicitly. Moreover, a special case that the hard failure process and soft failure process are mutually independent is also discussed. Monte Carlo method is employed to calculate the multiple integrals existing in the expressions of reliability function and reliability indices. A numerical example of the Reinforced Concrete pier columns on sea bridge is presented to illustrate the proposed model.

Author(s):  
Hongda Gao ◽  
Dejing Kong ◽  
Yixin Sun

Due to that the operating environment is becoming more and more complex and rigorous, the multiple competing failure modes for the reliability system is much commonly seen. In order to improve the system performance, a sensor-based degradation calibration policy (SBDC policy) is presented in this paper. The model considers the competing failure process which is described by the soft and hard failure modes. In detail, the soft failures occur when the degradation of the system exceeds the failure threshold, and the hard failures are caused by the same shock process. We use the Wiener process model to describe the soft failure and the shock process to describe the catastrophic failure. Meanwhile, in the shock process, the damage associated with the system is normal distributed which is related to the duration of the adjacent shocks. This extended model with calibrations has a good application value for the corresponding complex reliability systems which are subject to the dependent competing failure modes. By the model in this article, the system reliability and safety can be improved and the risk of the abrupt damage shall be reduced as the circumstance changes.


2018 ◽  
Vol 42 (4) ◽  
pp. 457-467 ◽  
Author(s):  
Jingyi Liu ◽  
Yugang Zhang ◽  
Bifeng Song

Many researchers have modeled systems under multiple dependent competing failure processes (MDCFP) in recent years. Typically, those failure processes consist of degradation (soft failure) and random shock (hard failure). In previous papers the threshold of hard failure has been a fixed value, which does not reflect engineering practices. Threshold refers to the ability to resist external random shocks, which shifts with time as the system is used. Thus, this paper establishes a model for MDCFP with instant-shift hard threshold. The hard failure threshold changes with time instantaneously, and it is also influenced by external shocks. This paper also presents a system reliability model. The effectiveness of the presented model is demonstrated by a reliability analysis of the micro-engine at Sandia National Laboratories. In addition, a sensitivity analysis is performed for specific parameters.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Chunping Li ◽  
Huibing Hao ◽  
Fang Xu ◽  
Guotao Zhao

This paper focuses on system reliability analysis with dependent competing failure process due to soft failure and hard failure. Some new probabilistic methods based on cumulative shock model and nonlinear Wiener process under different shifting thresholds situation are obtained. Considering that nonlinearity exists extensively in practice, the continuous soft failure process is governed by random effected nonlinear Wiener process. Firstly, reliability evaluation models for hard failure and soft failure are obtained under the cumulative shock, respectively. Furthermore, some system reliability models under different shifting thresholds situation are studied, in which failure threshold will decrease after a certain number of shocks. A real numerical example about fatigue crack growth dataset is carried out to demonstrate the proposed procedure. Numerical results indicate that both random shocks and shifting threshold have significant effect on system reliability. Finally, some sensitivity analysis are also been given.


2021 ◽  
Vol 23 (4) ◽  
pp. 627-635
Author(s):  
Hao Lyu ◽  
Shuai Wang ◽  
Xiaowen Zhang ◽  
Zaiyou Yang ◽  
Michael Pecht

In this paper, a system reliability model subject to Dependent Competing Failure Processes (DCFP) with phase-type (PH) distribution considering changing degradation rate is proposed. When the sum of continuous degradation and sudden degradation exceeds the soft failure threshold, soft failure occurs. The interarrival time between two successive shocks and total number of shocks before hard failure occurring follow the continuous PH distribution and discrete PH distribution, respectively. The hard failure reliability is calculated using the PH distribution survival function. Due to the shock on soft failure process, the degradation rate of soft failure will increase. When the number of shocks reaches a specific value, degradation rate changes. The hard failure is calculated by the extreme shock model, cumulative shock model, and run shock model, respectively. The closed-form reliability function is derived combining with the hard and soft failure reliability model. Finally, a Micro-Electro-Mechanical System (MEMS) demonstrates the effectiveness of the proposed model.


2011 ◽  
Vol 378-379 ◽  
pp. 15-18
Author(s):  
Yong Bin Zhang ◽  
Zheng Zhao Liang ◽  
Shi Bin Tang ◽  
Jing Hui Jia

In this paper, a ring shaped numerical specimen is used to studying the failure process in brittle materials. The ring specimen is subjected to a compressive diametral load and contains two angled central cracks. Numerical modeling in this study is performed. It is shown that the obtained numerical results are in a very good agreement with the experiments. Effect of the crack orientation angle on the failure modes and loading-displace responses is discussed. In the range of 0°~40°, the fracture paths are curvilinear forms starting from the tip of pre-existing cracks and grow towards the loading points. For the crack orientation angle 90°, vertical fractures will split the specimen and the horizontal cracks do not influence the fracture process.


Author(s):  
M. H. Hu

Abstract This paper presents an analysis method for reliability measures of a system with step changes in failure and repair rates. Both failure and repair time have exponential function of time. Such a system is called a stepwise exponential distribution system. This kind of failure process can take place in various equipments. This paper deals with the system having components in series arrangement. Bayesian statistics is used in defining prior and posterior probability density functions of failure and repair rates. These functions provide information for the estimation of reliability measures: 1) failure and repair rates, 2) mean time to failure, 3) mean time to repair, 4) reliability function and 5) availability. A sample problem is given to illustrate the methodology. The Bayesian estimation of the stepwise exponential distribution model is useful in the planning of equipment predictive maintenance.


Author(s):  
G G Davidson ◽  
A W Labib

This paper proposes a new concept of decision analysis based on a multiple criteria decision making (MCDM) process. This is achieved through the provision of a systematic and generic methodology for the implementation of design improvements based on experience of past failures. This is illustrated in the form of a case study identifying the changes made to Concorde after the 2000 accident. The proposed model uses the analytic hierarchy process (AHP) mathematical model as a backbone and integrates elements of a modified failure modes and effects analysis (FMEA). The AHP has proven to be an invaluable tool for decision support since it allows a fully documented and transparent decision to be made with full accountability. In addition, it facilitates the task of justifying improvement decisions. The paper is divided as follows: the first section presents an outline of the background to the Concorde accident and its history of related (non-catastrophic) malfunctions. The AHP methodology and its mathematical representation are then presented with the integrated FMEA applied to the Concorde accident. The case study arrives at the same conclusion as engineers working on Concorde after the accident: that the aircraft may fly again if the lining of the fuel tanks are modified.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Liuqun Zhao ◽  
Li Zheng ◽  
Hui Qin ◽  
Tiesuo Geng ◽  
Yonggang Tan ◽  
...  

Concrete three-point bending beams with preexisting cracks are widely used to study the growth process of I-II mixed mode cracks. Studying the failure characteristics of preexisting cracks at different locations on concrete three-point bending beams not only has important scientific significance but also has a wide range of engineering application backgrounds in the safety assessment of engineering structures. In this paper, through several numerical experiments, the influence of preexisting cracks at different positions on the failure characteristics of concrete three-point bending beams is studied, and three typical failure modes are obtained. The failure process of the specimens with three typical failure modes is discussed in detail, and it is pointed out that the crack failure mode is tensile failure. The change trends of bearing capacity, acoustic emission quantity, and acoustic emission energy of three typical failure modes are analyzed. The maximum bearing capacity, the maximum acoustic emission quantity, and energy of three failure modes of concrete three-point bending beams generally show an increasing trend.


Author(s):  
Marcin Bielecki ◽  
Salvatore Costagliola ◽  
Piotr Gebalski

The paper deliberates vibration limits for non-rotating parts in application to industrial gas turbines. As a rule such limits follow ISO 10816-4 or API616, although in field operation it is not well known relationship between these limits and failure modes. In many situations, the reliability function is not well-defined, and more comprehensive methods of determining the harmful effects of support vibrations are desirable. In the first part, the undertaken approach and the results are illustrated based on the field and theoretical experience of the authors about the failure modes related to alarm level of vibrations. Here several failure modes and diagnostics observations are illustrated with the examples of real-life data. In the second part, a statistical approach based on correlation of support vs. shaft vibrations (velocity / displacement) is demonstrated in order to assess the risk of the bearing rub. The test data for few gas turbine models produced by General Electric Oil & Gas are statistically evaluated and allow to draw an experimentally based transfer function between vibrations recorded by non-contact and seismic probes. Then the vibration limit with objectives like bearing rub is scrutinized with aid of probabilistic tools. In the third part, the attention is given to a few examples of the support vibrations — among other gas turbine with rotors supported on flexible pedestals and baseplate. Here there is determined a transfer coefficient between baseplate and bearing vibrations for specific foundation configurations. Based on the test data screening as well as analysis and case studies thereof, the conclusions about more specific vibration limits in relation to the failure modes are drawn.


Sign in / Sign up

Export Citation Format

Share Document