Three-dimensional atomic scale analysis of microstructures formed in high strength steels

2011 ◽  
Vol 27 (4) ◽  
pp. 739-741 ◽  
Author(s):  
I B Timokhina ◽  
X Y Xiong ◽  
H Beladi ◽  
S Mukherjee ◽  
P D Hodgson
2000 ◽  
Vol 16 (02) ◽  
pp. 97-109
Author(s):  
Koichi Masubuchi ◽  
Jerry E. Jones

A 36-month program supported by the Defense Advanced Research Projects Agency (DARPA) was conducted to demonstrate the feasibility to predictably laser form a variety of ferrous and non-ferrous metals of different thickness. Laser forming provides a method of producing complex shapes in sheet, plate, and tubing without the use of tooling, molds, or dies. By heating a localized area with a laser beam, it is possible to create stress states that result in predictable deformation. This research program has developed, refined and demonstrated constitutive and empirical, and neural network models to predict deformation as a function of critical parametric variables and established an understanding of the effect of laser forming on some metallurgical properties of materials. The program was organized into two, time-phased tasks. The first task involved forming flat plates to one-dimensional (I -D) shapes, such as, hinge bends in various materials including low-carbon steel, high-strength steels, nickel-based super alloys, and aluminum alloys. The second task expanded the work conducted in the first task to investigate three-dimensional (3-D) configurations. The models were updated, 3-D specimens fabricated and evaluated, and cost benefit analyses were performed.


2013 ◽  
Vol 762 ◽  
pp. 14-21 ◽  
Author(s):  
Peter Hodgson ◽  
Subrata Mukherjee ◽  
Hossein Beladi ◽  
Xiang Yuan Xiong ◽  
Ilana B. Timokhina

Two steels, ferritic, high strength with interphase precipitation and nanobainitic, were used to show the advances in and application of atom probe. The coexistence of the nanoscale, interphase Nb-Mo-C clusters and stoichiometric MC nanoparticles was found in the high strength steel after thermomechanical processing. Moreover, the segregation of carbon at different heterogeneous sites such as grain boundary that reduces the solute element available for fine precipitation was observed. The APT study of the solutes redistribution between the retained austenite and bainitic ferrite in the nanobainitic steel revealed: (i) the presence of two types of the retained austenite with higher and lower carbon content and (ii) segregation of carbon at the local defects such as dislocations in the bainitic ferrite during the isothermal hold.


2010 ◽  
Vol 89-91 ◽  
pp. 130-135 ◽  
Author(s):  
Sylvain Dancette ◽  
Véronique Massardier-Jourdan ◽  
Jacques Merlin ◽  
Damien Fabrègue ◽  
Thomas Dupuy

Advanced High Strength Steels (AHSS) are key materials in the conception of car body structures, permitting to reduce their weight while increasing their behavior in crash conditions. Nevertheless, the weldability of AHSS presents some particular aspects, in that complex failure types involving partial or full interfacial failure can be encountered more often than with conventional mild steels during destructive testing, despite high spot weld strength levels. This paper aims at characterizing the behavior of different AHSS spot welds under two quasi-static loading conditions, tensile shear and cross tension, often used in the automotive industry for the determination of their weldability. Interrupted cross tension and tensile shear tests were performed and spot welds failure was investigated with optical micrographs, SEM fractography and 3D-tomography in order to follow the three-dimensional crack paths due to the complex loading modes. A limited number of failure zones and damage mechanisms could be distinguished for all steel grades investigated. Moreover, numerical simulation of the tests was used to better understand the stress state in the weld and the influence of geometrical features such as weld size on the occurrence of the different failure types.


Micron ◽  
2001 ◽  
Vol 32 (8) ◽  
pp. 731-739 ◽  
Author(s):  
A Cerezo ◽  
M Abraham ◽  
P Clifton ◽  
H Lane ◽  
D.J Larson ◽  
...  

2016 ◽  
Vol 834 ◽  
pp. 43-48 ◽  
Author(s):  
Marius Adrian Constantin ◽  
Ana Boşneag ◽  
Monica Iordache ◽  
Claudiu Bădulescu ◽  
Eduard Niţu

Friction Stir Spot Welding (FSSW) is a solid state joining process that relies on frictional heating and plastic deformation realized at the interaction between a non-consumable welding tool that rotates on the contact surfaces of the workpieces. Friction Stir Spot Welding (FSSW) is an evolving technique that has received considerable attention from automotive industries to replace electric resistance spot welding, which shows poor weldability for advanced high-strength steels as well as aluminium alloys. Because of the interest shown by the industry towards this process, an attempt to optimize it is imperative. But the experiments are often time consuming and costly. To overcome these problems, numerical analysis has frequently been used in the last years. The purpose of this paper is to develop a three-dimensional fully coupled thermal-stress finite element (FE) model of FSSW process for thin aluminium alloy Al 6061-T6. Numerical simulation being helpful for better understanding and observation of the influence of input parameters on the resulting phenomena. It is described the algorithm and are presented the activities needed to be performed in order to develop a valid numerical model for FSSW. The validation of the numerical model being achieved by comparing the resulted temperatures from the numerical simulation with the experimentally determined temperatures for the same material


1985 ◽  
Vol 12 (1) ◽  
pp. 166-183 ◽  
Author(s):  
Ian F.C. Smith ◽  
Manfred A. Hirt

Improving the fatigue strength of welded joints may be economically interesting in many situations, especially in those cases where high-strength steels are used. However, widespread use of a method is, in many cases, restricted by a lack of knowledge of its reliability. Previous work has focused only on the effectiveness of improvement methods to increase fatigue strength; cost studies and quality control instructions are rarely given.In this report, several methods for structural steel are summarized. A review of existing test results shows that improved connections made from a high yield strength steel reveal a higher percentage improvement than mild steel connections using the same improvement method. In addition, improved joints may be sensitive to the applied stress ratio. Finally, the most efficient method depends on the type of welded joint.Residual stress methods have relatively inexpensive application costs whereas some grinding methods are very costly. Quality control depends upon fabrication, loading, and environmental conditions. Examination of four types of fillet-welded joints has identified several methods that require further research. A three-dimensional finite element study of these joints predicts that at crack locations, under service loading, a very small plastic zone is formed. Therefore, residual stress methods may remain effective under variable-amplitude load conditions. Key words: structural steel, welded joints, fatigue, improvement methods, fillet welds, finite element analysis.


2010 ◽  
Vol 654-656 ◽  
pp. 102-105 ◽  
Author(s):  
Ilana B. Timokhina ◽  
Hossein Beladi ◽  
Xiang Yuan Xiong ◽  
Elena V. Pereloma ◽  
Peter D. Hodgson

The effect of composition and processing schedule on the microstructure of C-Mn-Si-Mo-(Al)-(Nb) steels containing nano-bainite was studied using transmission electron microscopy (TEM) and atom probe tomography (APT). The major phase formed in all steels was nano-bainite. However, the steels with lower carbon and alloying addition content subjected to TMP had better mechanical properties than high alloyed steel after isothermal treatment. The presence of ferrite in the microstructure can improve not only ductility but lead to the formation of retained austenite with optimum chemical stability.


2013 ◽  
Vol 586 ◽  
pp. 129-132 ◽  
Author(s):  
Stanislava Hlebová ◽  
Ľubomír Ambriško ◽  
Ladislav Pešek

The paper presents the results of strain measurement using two methods: videoextensometry (ME46) and digital image correlation (DIC)-ARAMIS. ME46 - allows measuring and monitoring the major and minor strain on a planar surface of a loaded object [1]. Experimental equipment uses a CCD camera for monitoring the process. The software calculates the displacements of contrast dots and subsequently the strain components are obtained. Another method for non-contact measurements is DIC technique; the measurements are done using three-dimensional image correlation system. The system uses two digital high-speed cameras providing a synchronized stereo view of the specimen where speckles are arranged on the surface. The results show the complete strain field during the tests, including details of the strain field when necking develops prior to the failure [2]. Experimental results obtained on ultra high strength automotive steels DP 1000 and 1400M grades during static tensile test are presented in the paper. The outputs of both are deformation maps. Advantages and disadvantages of both methods are compared.


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