Drill-bit displacement-source model: Source performance and drilling parameters

Geophysics ◽  
2006 ◽  
Vol 71 (5) ◽  
pp. F121-F129 ◽  
Author(s):  
Flavio Poletto ◽  
Cinzia Bellezza

The emission properties of a drill-bit source and the signature of the drill-bit seismograms depend on the dynamic action of the drill bit, which in turn is a function of the geological conditions, rock properties, and drilling parameters. In fact, drilling is a variable dynamic process, in which the vibrations produced by the drill bit are transmitted into the drillstring and formation with a partition of energy determined by the impedances at the bit. In this analysis, we study drill-bit performance and calculate the forces produced by an ideal drill bit to determine the variations in the signal signature and, ultimately, the conditions of source repeatability as a function of average drilling parameters and signal frequency. The model includes near-field effects and assumes the drill bit acts as a displacement source, producing axial bit forces with relative bit/formation displacement and vertical penetration in the formation. The analysis shows that the expected bit signature, which is equivalent to the ground force in Vibroseis, depends on average tooth impact area, percussion frequency, rate of penetration, formation strength, bit wear, and downhole pressure. In particular, the results show that larger amplitudes of the axial forces are expected at a lower rate of penetration, higher formation strength, and lower formation pressure.

2021 ◽  
Author(s):  
Hongbao Zhang ◽  
Baoping Lu ◽  
Lulu Liao ◽  
Hongzhi Bao ◽  
Zhifa Wang ◽  
...  

Abstract Theoretically, rate of penetration (ROP) model is the basic to drilling parameters design, ROP improvement tools selection and drill time & cost estimation. Currently, ROP modelling is mainly conducted by two approaches: equation-based approach and machine learning approach, and machine learning performs better because of the capacity in high-dimensional and non-linear process modelling. However, in deep or deviated wells, the ROP prediction accuracy of machine learning is always unsatisfied mainly because the energy loss along the wellbore and drill string is non-negligible and it's difficult to consider the effect of wellbore geometry in machine learning models by pure data-driven methods. Therefore, it's necessary to develop robust ROP modelling method for different scenarios. In the paper, the performance of several equation-based methods and machine learning methods are evaluated by data from 82 wells, the technical features and applicable scopes of different methods are analysed. A new machine learning based ROP modelling method suitable for different well path types was proposed. Integrated data processing pipeline was designed to dealing with data noises, data missing, and discrete variables. ROP effecting factors were analysed, including mechanical parameters, hydraulic parameters, bit characteristics, rock properties, wellbore geometry, etc. Several new features were created by classic drilling theories, such as downhole weight on bit (DWOB), hydraulic impact force, formation heterogeneity index, etc. to improve the efficiency of learning from data. A random forest model was trained by cross validation and hyperparameters optimization methods. Field test results shows that the model could predict the ROP in different hole sections (vertical, deviated and horizontal) and different drilling modes (sliding and rotating drilling) and the average accuracy meets the requirement of well planning. A novel data processing and feature engineering workflow was designed according the characteristics of ROP modelling in different well path types. An integrated data-driven ROP modelling and optimization software was developed, including functions of mechanical specific energy analysis, bit wear analysis and predict, 2D & 3D ROP sensitivity analysis, offset wells benchmark, ROP prediction, drilling parameters constraints analysis, cost per meter prediction, etc. and providing quantitative evidences for drilling parameters optimization, drilling tools selection and well time estimation.


Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5949
Author(s):  
Jurij Šporin ◽  
Tilen Balaško ◽  
Primož Mrvar ◽  
Blaž Janc ◽  
Željko Vukelić

The breakdown of the drill bit or rapid decrease of the rate of penetration during the drilling process results in a delay in the progress of drilling. Scientists and engineers are increasingly focusing on research to extend the bit life and improve the drilling rate. In our work, “in situ” drilling parameters were monitored during the drilling process with the roller cone drill bit IADC 136, diameter 155.57 mm (6 1/8"). After drilling, the bit was thoroughly examined to determine the damage and wear that occurred during drilling. The following modern and standardized investigative methods were used: an analysis of rock materials and an analysis of micro and macrostructure materials of the roller cone bit. Analyses were carried out using optical and electron microscopy, a simultaneous thermal analysis of materials of drill bit, analysis of the chemical composition of materials of drill bit, and a determination of the geomechanical parameters of rock materials. The resulting wear, local bursts, and cracks were quantitatively and qualitatively defined and linked to the drilling regime and the rock material. The results of our investigation of the material of the roller cone bit can serve as a good base for the development of new steel alloys, which can resist higher temperatures and enable effective drilling, without structural changes of steel material.


2020 ◽  
Vol 12 (1) ◽  
pp. 1094-1104
Author(s):  
Nima Dastanboo ◽  
Xiao-Qing Li ◽  
Hamed Gharibdoost

AbstractIn deep tunnels with hydro-geological conditions, it is paramount to investigate the geological structure of the region before excavating a tunnel; otherwise, unanticipated accidents may cause serious damage and delay the project. The purpose of this study is to investigate the geological properties ahead of a tunnel face using electrical resistivity tomography (ERT) and tunnel seismic prediction (TSP) methods. During construction of the Nosoud Tunnel located in western Iran, ERT and TSP 303 methods were employed to predict geological conditions ahead of the tunnel face. In this article, the results of applying these methods are discussed. In this case, we have compared the results of the ERT method with those of the TSP 303 method. This work utilizes seismic methods and electrical tomography as two geophysical techniques are able to detect rock properties ahead of a tunnel face. This study shows that although the results of these two methods are in good agreement with each other, the results of TSP 303 are more accurate and higher quality. Also, we believe that using another geophysical method, in addition to TSP 303, could be helpful in making decisions in support of excavation, especially in complicated geological conditions.


2021 ◽  
Vol 263 (5) ◽  
pp. 1053-1061
Author(s):  
Christian Dreier ◽  
Michael Vorländer

Auralization is a suitable method for subjective noise evaluation of virtual prototypes. A basic requirement is the accurate modelling of the sound sources. This includes a dynamic and parametric description at multiple operating conditions. In the case of wave propagation including flow, such as aircraft or vehicle noise, aeroacoustics or fluid dynamics simulations are practically limited to the acoustic near field due to high computational costs. Especially challenging are simulations of rotating systems, such as fan noise radiation. For better applicability, the proposed method is based on in-situ recordings of flyovers. The processing chain compensates for source position and movement as well as atmospheric and soil damping effects on recorded data. The compensated source signal is decomposed into partial sources in spectro-temporal domain with nonnegative matrix factorization (NMF) and can optionally be enhanced by physically-based source information. The format of the source model obtained is ready to use for dynamic sound synthesis in real-time virtual reality applications.


1987 ◽  
Vol 77 (4) ◽  
pp. 1274-1294
Author(s):  
R. W. Burger ◽  
T. Lay ◽  
L. J. Burdick

Abstract Attenuation models, with and without frequency dependence, have been developed through analysis of time-domain amplitude measurements and teleseismic spectral shape data from Pahute Mesa nuclear explosions. The time-domain analysis is based on a near-field to far-field amplitude comparison. The near-field amplitude information is incorporated in two parameterized explosion source models (Mueller-Murphy and Helmberger-Hadley) based on analyses of near-field data. The teleseismic amplitude observations are from a large data set of WWSSN short-period analog recordings. For the narrow-band time-domain data, the various source and attenuation models are indistinguishable. We utilize the spectral shape data in the 0.5- to 4-Hz band as a constraint on the source-attenuation models at higher frequencies, concluding that either source model, when convolved with the appropriate frequency-dependent Q model, can be consistent with both the near-field and far-field time-domain amplitudes and the spectral shape data. Given the trade-off between source and attenuation models and the similarity of the different source models in the 0.5- to 4-Hz band, it is difficult to prefer clearly one source model over the other. The Mueller-Murphy model is more consistent with surface wave amplitude measurements because of larger predicted long-period energy levels. Whether or not frequency dependence is included in the attenuation model, the value of t* near 1 Hz is about 1.0 sec (assuming the Mueller-Murphy source model) or 0.8 sec (assuming the Helmberger-Hadley source model). This 0.2 sec difference results from greater 1-Hz energy levels for the Mueller-Murphy source model. Adopting an average attenuation model, predicted amplitudes and yields are shown to be within the uncertainty of the data for all the events analyzed.


Author(s):  
Magnus Nystad ◽  
Bernt Aadnoy ◽  
Alexey Pavlov

Abstract The Rate of Penetration (ROP) is one of the key parameters related to the efficiency of the drilling process. Within the confines of operational limits, the drilling parameters affecting the ROP should be optimized to drill more efficiently and safely, to reduce the overall cost of constructing the well. In this study, a data-driven optimization method called Extremum Seeking (ES) is employed to automatically find and maintain the optimal Weight on Bit (WOB) which maximizes the ROP. The ES algorithm is a model-free method which gathers information about the current downhole conditions by automatically performing small tests with the WOB and executing optimization actions based on the test results. In this paper, this optimization method is augmented with a combination of a predictive and a reactive constraint handling technique to adhere to operational limitations. These methods of constraint handling within ES application to drilling are demonstrated for a maximal limit imposed on the surface torque, but the methods are generic and can be applied on various drilling parameters. The proposed optimization scheme has been tested with experiments on a downscaled drilling rig and simulations on a high-fidelity drilling simulator of a full-scale drilling operation. The experiments and simulations show the method's ability to steer the system to the optimum and to handle constraints and noisy data, resulting in safe and efficient drilling at high ROP.


2021 ◽  
pp. 1-19
Author(s):  
Junichi Sugiura ◽  
Steve Jones

Summary North American shale drilling is a fast-paced environment where downhole drilling equipment is pushed to the limits for the maximum rate of penetration (ROP). Downhole mud motor power sections have rapidly advanced to deliver more horsepower and torque, resulting in different downhole dynamics that have not been identified in the past. High-frequency (HF) compact drilling dynamics recorders embedded in the drill bit, mud motor bit box, and motor top subassembly (top-sub) provide unique measurements to fully understand the reaction of the steerable-motor power section under load relative to the type of rock being drilled. Three-axis shock, gyro, and temperature sensors placed above and below the power section measure the dynamic response of power transfer to the bit and associated losses caused by back-drive dynamics. Detection of back-drive from surface measurements is not possible, and many measurement-while-drilling (MWD) systems do not have the measurement capability to identify the problem. Motor back-drive dynamics severity is dependent on many factors, including formation type, bit type, power section, weight on bit, and drillpipe size. The torsional energy stored and released in the drillstring can be high because of the interaction between surface rotation speed/torque output and mud motor downhole rotation speed/torque. Torsional drillstring energy wind-up and release results in variable power output at the bit, inconsistent rate of penetration, rapid fatigue on downhole equipment, and motor or drillstring backoffs and twistoffs. A new mechanism of motor back-drive dynamics caused by the use of an MWD pulser above a steerable motor has been discovered. HF continuous gyro sensors and pressure sensors were deployed to capture the mechanism in which a positive mud pulser reduces as much as one-third of the mud flow in the motor and bit rotation speed, creating a propensity for a bit to come to a complete stop in certain conditions and for the motor to rotate the drillstring backward. We have observed the backward rotation of a polycrystalline diamond compact (PDC) drill bit during severe stick-slip and back-drive events (−50 rev/min above the motor), confirming that the bit rotated backward for 9 milliseconds (ms) every 133.3 ms (at 7.5 Hz), using a 1,000-Hz continuous sampling/recording in-bit gyro. In one field test, multiple drillstring dynamics recorders were used to measure the motor back-drive severity along the drillstring. It was discovered that the back-drive dynamics are worse at the drillstring, approximately 1,110 ft behind the bit, than these measured at the motor top-sub position. These dynamics caused drillstring backoffs and twistoffs in a particular field. A motor back-drive mitigation tool was used in the field to compare the runs with and without the mitigation tool while keeping the surface drilling parameters nearly the same. The downhole drilling dynamics sensors were used to confirm that the mitigation tool significantly reduced stick-slip and eliminated the motor back-drive dynamics in the same depth interval. Detailed analysis of the HF embedded downhole sensor data provides an in-depth understanding of mud motor back-drive dynamics. The cause, severity, reduction in drilling performance and risk of incident can be identified, allowing performance and cost gains to be realized. This paper will detail the advantages to understanding and reducing motor back-drive dynamics, a topic that has not commonly been discussed in the past.


2021 ◽  
Author(s):  
Bodong Li ◽  
Yulin Tu ◽  
Guodong David Zhan ◽  
Abdulwahab Aljohar ◽  
Ossama Sehsah ◽  
...  

Abstract Rotary percussion drilling has gained increasing interest in the oil and gas industries because of its high drilling efficiency and good deviation control [1, 2]. In this work, a rotary percussion-based drilling tool is successfully deployed in a test well, and demonstrates a convincing enhancement of the rate of penetration (ROP). In the test, the rotary percussion tool drilled through a 12 1/4″ hole section with excellent ROP, under a high mud weight (MW) condition of 120 pcf (Pound per cubic feet). The result shows a 22% enhancement on average ROP, and 31% enhancement on instantaneous ROP comparing to the best performing offset well offset well drilled in the same condition. This paper covers the principle of a rotary percussion-based hammer tool, details in rotary percussion drilling parameters design and bit selection considerations for the effective coupling with the hammer tool. In addition, the paper uses an example of a high MW application to evaluate the overall performance of the tool in ROP enhancement.


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