Concept of the DPLEX shield method and applicability of the method to large-diameter shields for long-distance excavation

2020 ◽  
pp. 907-912
Author(s):  
N. Kondo ◽  
K. Okubo
Keyword(s):  
Large Diameter ◽  
Long Distance

Development of X80M Line Pipe Steel for Spiral Welded Pipes With Low Temperature Toughness and Excellent Weldability

2014 ◽  
Author(s):  
Nuria Sanchez ◽  
Özlem E. Güngör ◽  
Martin Liebeherr ◽  
Nenad Ilić
Keyword(s):  
Low Temperature ◽  
Life Cycle Cost ◽  
Volume Fraction ◽  
Large Diameter ◽  
Pipe Production ◽  
Strain Accumulation ◽  
Long Distance ◽  
Line Pipe ◽  
Low Temperature Toughness ◽  
Welded Pipe

The unique combination of high strength and low temperature toughness on heavy wall thickness coils allows higher operating pressures in large diameter spiral welded pipes and could represent a 10% reduction in life cycle cost on long distance gas pipe lines. One of the current processing routes for these high thickness grades is the thermo-mechanical controlled processing (TMCP) route, which critically depends on the austenite conditioning during hot forming at specific temperature in relation to the aimed metallurgical mechanisms (recrystallization, strain accumulation, phase transformation). Detailed mechanical and microstructural characterization on selected coils and pipes corresponding to the X80M grade in 24 mm thickness reveals that effective grain size and distribution together with the through thickness gradient are key parameters to control in order to ensure the adequate toughness of the material. Studies on the softening behavior revealed that the grain coarsening in the mid-thickness is related to a decrease of strain accumulation during hot rolling. It was also observed a toughness detrimental effect with the increment of the volume fraction of M/A (martensite/retained austenite) in the middle thickness of the coils, related to the cooling practice. Finally, submerged arc weldability for spiral welded pipe manufacturing was evaluated on coil skelp in 24 mm thickness. The investigations revealed the suitability of the material for spiral welded pipe production, preserving the tensile properties and maintaining acceptable toughness values in the heat-affected zone. The present study revealed that the adequate chemical alloying selection and processing control provide enhanced low temperature toughness on pipes with excellent weldability formed from hot rolled coils X80 grade in 24 mm thickness produced at ArcelorMittal Bremen.

Pressure Test Planning to Prevent Internal Corrosion by Residual Fluids

2012 ◽  
Author(s):  
Trevor Place ◽  
Greg Sasaki ◽  
Colin Cathrea ◽  
Michael Holm
Keyword(s):  
Structural Integrity ◽  
Large Diameter ◽  
Long Distance ◽  
Internal Corrosion ◽  
Pressure Testing ◽  
Practical Strategy ◽  
Leak Testing ◽  
Pressure Test ◽  
Transmission Pipeline ◽  
Pipeline Project

Strength and leak testing (AKA ‘hydrotesting’, and ‘pressure testing’) of pipeline projects remains a primary method of providing quality assurance on new pipeline construction, and for validating structural integrity of the as-built pipeline [1][2][3]. A myriad of regulations surround these activities to ensure soundness of the pipeline, security of the environment during and after the pressure testing operation, as well as personnel safety during these activities. CAN/CSA Z662-11 now includes important clauses to ensure that the pipeline designer/builder/operator consider the potential corrosive impacts of the pressure test media [4]. This paper briefly discusses some of the standard approaches used in the pipeline industry to address internal corrosion caused by pressure test mediums — which often vary according to the scope of the pipeline project (small versus large diameter, short versus very long pipelines) — as well as the rationale behind these different approaches. Case studies are presented to highlight the importance of considering pressure test medium corrosiveness. A practical strategy addressing the needs of long-distance transmission pipeline operators, involving a post-hydrotest inhibitor rinse, is presented.

A Justification for Designing and Operating Pipelines Up to Stresses of 80% SMYS

2002 ◽  
Author(s):  
Martin McLamb ◽  
Phil Hopkins ◽  
Mark Marley ◽  
Maher Nessim
Keyword(s):  
Yield Strength ◽  
Oil And Gas ◽  
Large Diameter ◽  
Pipe Material ◽  
Gas Pipelines ◽  
Long Distance ◽  
Remote Locations ◽  
Pass Through ◽  
The Impact ◽  
Minimum Yield

Oil and gas majors are interested in several projects worldwide involving large diameter, long distance gas pipelines that pass through remote locations. Consequently, the majors are investigating the feasibility of operating pipelines of this type at stress levels up to and including 80% of the specified minimum yield strength (SMYS) of the pipe material. This paper summarises a study to investigate the impact upon safety, reliability and integrity of designing and operating pipelines to stresses up to 80% SMYS.

scholarly journals Research on the Slurry for Long-Distance Large-Diameter Pipe Jacking in Expansive Soil

2018 ◽  
Vol 2018 ◽  
pp. 1-9 ◽  
Author(s):  
Xian Yang ◽  
Yang Liu ◽  
Chao Yang
Keyword(s):  
Large Diameter ◽  
Soil Layer ◽  
Expansive Soil ◽  
Expansion Ratio ◽  
Water Dissociation ◽  
Long Distance ◽  
Calculating Method ◽  
Water Based ◽  
Pipe Jacking ◽  
Jacking Force

When the pipe jacking technology is applied in expansive formation, the soil around the pipe will easily absorb water from the slurry and expand to wrap up the pipe, producing an excessive pipe jacking force. A water-based slurry formula suitable for pipe jacking in expansive soil layer was proposed in this paper. Firstly, the key design points of pipe jacking slurry in expansive soil were put forward. Secondly, plant glue, potassium humate, Na-CMC, and graphite powder were chosen as treating agents to improve the slurry performance. The effect of addition levels of different treating agents on the funnel viscosity, filter loss, expansion ratio, friction coefficient and water dissociation rate of the slurry were tested. Thirdly, based on the results of single-factor tests, a water-based slurry formula suitable for pipe jacking in expansive soil was obtained. Finally, the slurry formula was applied in a practical pipe jacking project in expansive formation, and the jacking force was controlled well in the whole jacking process. The new water-based slurry is cheap and practical and has no pollution to environment. Furthermore, a simple and practical calculating method of the pipe jacking force was presented. The comparison of the calculated and measured pipe jacking force shows that the simple calculating method can estimate the jacking force well. Improving slurry performance to reduce jacking force in pipe jacking and predicting pipe jacking force accurately can help reducing the investment for counterforce wall and jacking system in pipe jacking engineering.

Measurement of Bulk Modulus and Study of its Impact on Transport Characteristics for Dense Paste

2013 ◽  
Vol 753-755 ◽  
pp. 1882-1886
Author(s):  
Na Li ◽  
Xue Di Hao ◽  
Xuan Kai Jia ◽  
Shuang Yu Zhang ◽  
Miao Wu
Keyword(s):  
Bulk Modulus ◽  
Large Diameter ◽  
Engineering Application ◽  
Liquid Waste ◽  
Propagation Speed ◽  
High Concentration ◽  
Long Distance ◽  
Utility Rate ◽  
Coal Slime ◽  
Solid Liquid

Dense paste is solid-liquid waste from industry production and sewage disposal process with high concentration and viscosity. It has large output, low utility rate and serious environmental pollution. While the engineering application of long-distance and large-diameter pipeline transportation solve the disposal of dense paste, the serious back-flow causes that actual throughput is far less than the theoretical. It is relevant to dense paste bulk modulus, which there has no related study. In this paper, we carried out a test on coal slime based on wave speed method theory. We get the bulk modulus by measuring the propagation speed of pressure wave in the pipe, and analyze its impact on actual throughput and effective stroke of piston.Verification shows that the scheme is feasible and provides reference for the further study between bulk modulus and transport characteristics.

Development of large diameter multi-pipe bundles for long distance no-dig installations

2007 ◽  
Vol 36 (5) ◽  
pp. 236-240
Author(s):  
P. Bircumshaw ◽  
S. Orchard ◽  
T. Kenworthy ◽  
T. Stafford
Keyword(s):  
Large Diameter ◽  
Long Distance

Development of Heavy Gauge X70 Helical Line Pipe

2018 ◽  
Author(s):  
L. E. Collins ◽  
K. Dunnett ◽  
T. Hylton ◽  
A. Ray
Keyword(s):  
Low Temperature ◽  
Large Diameter ◽  
High Strength ◽  
Helical Line ◽  
Slab Thickness ◽  
Long Distance ◽  
Austenite Grain Size ◽  
Line Pipe ◽  
Nitrogen Levels ◽  
Low Temperature Toughness

A decade ago, the pipeline industry was actively exploring the use of high strength steels (X80 and greater) for long distance, large diameter pipelines operating at high pressures. However in recent years the industry has adopted a more conservative approach preferring to utilize well established X70 grade pipe in heavier wall thicknesses to accommodate the demand for increased operating pressures. In order to meet this demand, EVRAZ has undertaken a substantial upgrade of both its steelmaking and helical pipemaking facilities. The EVRAZ process is relatively unique employing electric arc furnace (EAF) steelmaking to melt scrap, coupled with Steckel mill rolling for the production of coil which is fed into helical DSAW pipe mills for the production of large diameter line pipe in lengths up to 80 feet. Prior to the upgrade production had been limited to a maximum finished wall thickness of ∼17 mm. The upgrades have included installation of vacuum de-gassing to reduce hydrogen and nitrogen levels, upgrading the caster to improve cast steel quality and allow production of thicker (250 mm) slabs, upgrades to the power trains on the mill stands to achieve greater rolling reductions, replacement of the laminar flow cooling system after rolling and installation of a downcoiler capable of coiling 25.4 mm X70 material. As well a new helical DSAW mill has been installed which is capable of producing large diameter pipe in thicknesses up to 25.4 mm. The installation of the equipment has provided both opportunities and challenges. Specific initiatives have sought to produce X70 line pipe in thicknesses up to 25.4 mm, improve low temperature toughness and expand the range of sour service grades available. This paper will focus on alloy design and rolling strategies to achieve high strength coupled with low temperature toughness. The role of improved centerline segregation control will be examined. The use of scrap as a feedstock to the EAF process results in relatively high nitrogen contents compared to blast furnace (BOF) operations. While nitrogen can be reduced to some extent by vacuum de-gassing, rolling practices must be designed to accommodate nitrogen levels of 60 ppm. Greater slab thickness allows greater total reduction, but heat removal considerations must be addressed in optimization of rolling schedules to achieve suitable microstructures to achieve both strength and toughness. This optimization requires definition of the reductions to be accomplished during roughing (recrystallization rolling to achieve a fine uniform austenite grain size) and finishing (pancaking to produce heavily deformed austenite) and specification of cooling rates and coiling temperatures subsequent to rolling to obtain suitable transformation microstructures. The successful process development will be discussed.

Investigation on the Key Technologies of Mechanical Expanding of Large Diameter LSAW Pipe

2008 ◽  
Vol 575-578 ◽  
pp. 472-477
Author(s):  
Shu Hong Xiao ◽  
Chang Li Zha
Keyword(s):  
Large Diameter ◽  
Fem Simulation ◽  
Longitudinal Section ◽  
Steel Pipe ◽  
Long Distance ◽  
Long Distance Transmission ◽  
Transmission Pipeline ◽  
Oil And Natural Gas ◽  
Dispersed Material

Long distance transmission pipeline is one of promising transportation methods developed in recent years. It is safe, economical, convenient and prompt. It is mainly used in transmitting gas, liquid, and other dispersed material. Oil and natural gas is especially suitable to be transmitted by high pressure large diameter longitudinal submerged arc welded (LSAW) pipelines. Mechanical expanding is one of the most important processes in the production of large diameter LSAW steel pipe for long distance transmission pipeline. Firstly, the LSAW steel pipe mechanical expanding is modeled. Two FEM models are established to simulate the mechanical expanding process at the cross section and longitudinal section of the LSAW steel pipe respectively. Secondly, the deformation characteristics of the LSAW steel pipe are simulated while mechanical expanding processes. Finally, main mechanical expanding process parameters and their influence on the quality of finished LSAW pipe are analyzed in detail according to the FEM simulation. The results presented by the analyses are very consistent with the experiment, and can be used to direct the production of LSAW steel pipe.

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