Effect of electrode material on electro-discharge machining of nickel-based superalloy

Author(s):  
Yan Li ◽  
Jinjuan Fu ◽  
Jianmei Guo
2016 ◽  
Vol 723 ◽  
pp. 51-55 ◽  
Author(s):  
Yan Li ◽  
Jin Juan Fu ◽  
Li Guang Yang

The present work attempts to study the effect of important process parameters on material removal rate in electro-discharge machining of nickel-based superalloy. Experiments based on orthogonal array were conducted. Contents of peak current, pulse on time, duty cycle, and servo voltage were the main factors, and each factor was endowed three levels. Range analysis was used to investigate the orthogonal test on material removal rate, and a set of appropriate parameters were found. Confirmation test was conducted to validate the analysis and it can be seen that the predicted values show good agreement with the experimental results. The outcome of the present research work will be a considerable aid to industries for efficiency improvement in processing using EDM.


1973 ◽  
Vol 95 (4) ◽  
pp. 965-971 ◽  
Author(s):  
J. L. Guerrero-Alvarez ◽  
J. E. Greene ◽  
B. F. von Turkovich

Single electrical discharges were produced on Fe and Zn electrodes under conditions similar to Electro-Discharge Machining (EDM). Crater morphology and surface texture were studied by means of Scanning Electron Microscopy (SEM) and a method was developed to measure the volume of metal removed per unit of applied energy. In all cases the volume of metal removed from the cathode was found to be larger than that from the anode. The efficiency of metal removal was also obtained and shown to decrease as the applied electrical energy of the discharge is increased. In addition, Energy Dispersive Spectroscopy (EDS) studies indicate that the existence of cross metal deposition from dissimilar electrodes is independent of the energy of the discharge, of the polarity, and of the electrode material (Fe or Zn). The combination of observations from SEM and EDS provided information on the mechanism of electro-erosion.


2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.


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