As-Cast Grain Size of Aluminum Alloys Refined by Al-Ti-B Master Alloys

2019 ◽  
Author(s):  
Mark Easton ◽  
David St John ◽  
Prasad Arvind
Keyword(s):  
Grain Size ◽  
Al Alloys ◽  
Good Ability ◽  
Refined Microstructure ◽  
Critical Technology ◽  
Master Alloys ◽  
Near Net Shape ◽  
Empirical Approaches ◽  
Cast Parts ◽  
Size Data

Grain refinement is a critical technology for the successful production of cast parts; whether that be preforms such as extrusion billet or rolling slab, or near net-shape castings. A refined microstructure has many advantages with reduced defects and improved mechanical properties. This article describes the approaches to the prediction of grain size in Al-alloys refined by Al-Ti-B master alloys. Included are empirical approaches based on the generation and analysis of grain size data, the development of analytical equations, and the use of finite element approaches to the prediction of grain sizes. It is clear that researchers have a good ability to predict grain size of Al-alloys grain refined by Al-Ti-B master alloys, although there are still some outstanding challenges, particularly in considering more extreme solidification conditions and poisoning of the master alloys.

Novel Grain Refiner for Hypo- and Hyper-Eutectic Al-Si Alloys

2011 ◽  
Vol 690 ◽  
pp. 49-52 ◽  
Author(s):  
Magdalena Nowak ◽  
Nadendla Hari Babu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Al Alloys ◽  
Grain Structure ◽  
Grain Refiner ◽  
Silicon Alloys ◽  
Fine Grain ◽  
Cooling Conditions ◽  
Wide Range ◽  
Master Alloys

A novel effective grain refiner for hypo and hyper-eutectic Aluminium-Silicon alloys has been developed. The composition of the grain refiner has been optimized to produce a fine grain structure and finer eutectic. Effectiveness of grain size under various cooling conditions has also been investigated to simulate various practical casting conditions. For comparative purposes, a wide range of Al alloys have been produced with the addition of commercially available Al-5Ti-B master alloys. The results show that the addition of novel grain refiner reduces the grain size significantly. As a result of fine grains, the porosity in the solidified alloys is remarkably lower. A notable improvement in mechanical properties has also been observed.

scholarly journals Development of New Oxide Based Master Alloys and their Grain Refinement Potency in Aluminium Alloys

2015 ◽  
Vol 828-829 ◽  
pp. 23-28 ◽  
Author(s):  
Vadakke Madam Sreekumar ◽  
N. Hari Babu ◽  
Dmitry G. Eskin ◽  
Z. Fan
Keyword(s):  
Grain Size ◽  
Cooling Rate ◽  
Grain Refinement ◽  
Master Alloy ◽  
Aluminium Alloys ◽  
Al Alloys ◽  
Ultrasonic Cavitation ◽  
Size Reduction ◽  
Refinement Efficiency ◽  
Master Alloys

In this study, grain refinement efficiency of a new oxide master alloy based on MgAl2O4 was demonstrated in Al alloys. The grain size of the reference alloy was reduced by 50-60% with the addition of the master alloy and introduction of ultrasonic cavitation. While cooling rate has an influence on the grain size reduction, higher levels of addition of master alloy was found to be not effective in further reducing the grain size.

scholarly journals Paleoenvironments from robust loess stratigraphy using high-resolution color and grain-size data of the last glacial Krems-Wachtberg record (NE Austria)

2020 ◽  
Vol 248 ◽  
pp. 106602
Author(s):  
Tobias Sprafke ◽  
Philipp Schulte ◽  
Simon Meyer-Heintze ◽  
Marc Händel ◽  
Thomas Einwögerer ◽  
...  
Keyword(s):  
Grain Size ◽  
High Resolution ◽  
Last Glacial ◽  
Size Data ◽  
The Last Glacial

A High Effective and Low-Cost Modifier for Hypereutectic Al-Si Alloys

2013 ◽  
Vol 721 ◽  
pp. 282-286
Author(s):  
Guang Hui Qi
Keyword(s):  
Grain Size ◽  
Master Alloy ◽  
Low Cost ◽  
Environment Pollution ◽  
Casting Method ◽  
Good Future ◽  
Primary Si ◽  
Average Grain Size ◽  
Master Alloys

In order to settle environment pollution and provide a high effective and low-cost modifier for refining the primary Si in hypereutectic Al-Si alloys, Al-Fe-P master alloys containing 2.0~5.0% phosphorus have been invented by casting method. The Al-Fe-P master alloys can be conveniently produced and an excellent modification can be obtained by adding 0.3~0.8wt% Al-Fe-P master alloy in Al-Si alloys containing 12%-25% Si at a relatively lower modifying temperature. The number of primary Si increases obviously and the average grain size of primary Si decreases largely, less than 50μm. Furthermore Al-Fe-P master alloys have many advantages, such as low cost, convenient operation technology, no pollution, stable and long-term modification effect, easy storage and etc. Al-Fe-P master alloys have overcome the shortages of current modifier and have a good future for hypereutectic Al-Si alloy modification.

scholarly journals Prediction of As-cast Austenite Grain Size for Near-net-shape CC

2004 ◽  
Vol 90 (4) ◽  
pp. 198-205 ◽  
Author(s):  
Naotsugu YOSHIDA ◽  
Yoshinao KOBAYASHI ◽  
Kotobu NAGAI
Keyword(s):  
Grain Size ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Near Net Shape

scholarly journals Correlation of Grain Size, Stacking Fault Energy, and Texture in Cu-Al Alloys Deformed under Simulated Rolling Conditions

2015 ◽  
Vol 2015 ◽  
pp. 1-12 ◽  
Author(s):  
Ehab A. El-Danaf ◽  
Mahmoud S. Soliman ◽  
Ayman A. Al-Mutlaq
Keyword(s):  
Grain Size ◽  
Strain Hardening ◽  
Mechanical Twinning ◽  
Al Alloys ◽  
Stacking Fault ◽  
Stacking Fault Energy ◽  
Wide Range ◽  
Orientation Density ◽  
Pure Cu ◽  
Strain Hardening Rate

The effect of grain size and stacking fault energy (SFE) on the strain hardening rate behavior under plane strain compression (PSC) is investigated for pure Cu and binary Cu-Al alloys containing 1, 2, 4.7, and 7 wt. % Al. The alloys studied have a wide range of SFE from a low SFE of 4.5 mJm−2for Cu-7Al to a medium SFE of 78 mJm−2for pure Cu. A series of PSC tests have been conducted on these alloys for three average grain sizes of ~15, 70, and 250 μm. Strain hardening rate curves were obtained and a criterion relating twinning stress to grain size is established. It is concluded that the stress required for twinning initiation decreases with increasing grain size. Low values of SFE have an indirect influence on twinning stress by increasing the strain hardening rate which is reflected in building up the critical dislocation density needed to initiate mechanical twinning. A study on the effect of grain size on the intensity of the brass texture component for the low SFE alloys has revealed the reduction of the orientation density of that component with increasing grain size.

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