Cryogenic machining of titanium alloys

Abstract Titanium alloys are one of the materials extensively used in the aerospace industry due to its excellent properties of high specific strength and corrosion resistance. On the other hand, they also present problems wherein titanium alloys are extremely difficult materials to machine. In addition, the cost associated with titanium machining is also high due to lower cutting velocities and shorter tool life. The main objective of this work is a comparison of different cooling techniques during cryogenic machining of titanium alloys. The analysis revealed that applied cooling technique has a significant influence on cutting force and surface roughness (Ra parameter) values. Furthermore, in all cases observed a positive influence of cryogenic machining on selected aspects after turning and milling of titanium alloys. This work can be also the starting point to the further research, related to the analysis of cutting forces and surface roughness during cryogenic machining of titanium alloys.

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Experimental investigation of tool wear and chip formation in cryogenic machining of titanium alloys

Advances in Manufacturing ◽

10.1007/s40436-015-0122-5 ◽

2015 ◽

Vol 3 (4) ◽

pp. 292-299 ◽

Cited By ~ 16

Author(s):

D. Biermann ◽

H. Abrahams ◽

M. Metzger

Keyword(s):

Experimental Investigation ◽

Tool Wear ◽

Titanium Alloys ◽

Chip Formation ◽

Cryogenic Machining

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A New Cutting Tool Design for Cryogenic Machining of Ti–6Al–4V Titanium Alloy

Materials ◽

10.3390/ma12030477 ◽

2019 ◽

Vol 12 (3) ◽

pp. 477 ◽

Cited By ~ 8

Author(s):

Alborz Shokrani ◽

Stephen Newman

Keyword(s):

Titanium Alloy ◽

Titanium Alloys ◽

Tool Life ◽

Material Removal Rate ◽

Surface Integrity ◽

Material Removal ◽

Cutting Tool ◽

Removal Rate ◽

Cutting Speed ◽

Cryogenic Machining

Titanium alloys are extensively used in aerospace and medical industries. About 15% of modern civil aircrafts are made from titanium alloys. Ti–6Al–4V, the most used titanium alloy, is widely considered a difficult-to-machine material due to short tool life, poor surface integrity, and low productivity during machining. Cryogenic machining using liquid nitrogen (LN2) has shown promising advantages in increasing tool life and material removal rate whilst improving surface integrity. However, to date, there is no study on cutting tool geometry and its performance relationship in cryogenic machining. This paper presents the first investigation on various cutting tool geometries for cryogenic end milling of Ti–6Al–4V alloy. The investigations revealed that a 14° rake angle and a 10° primary clearance angle are the most suitable geometries for cryogenic machining. The effect of cutting speed on tool life was also studied. The analysis indicated that 110 m/min cutting speed yields the longest tool life of 91 min whilst allowing for up to 83% increased productivity when machining Ti–6Al–4V. Overall the research shows significant impact in machining performance of Ti–6Al–4V with much higher material removal rate.

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Direct Observation of the Diffusionless β → β + ω Transformation in Titanium Alloys

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100064669 ◽

1971 ◽

Vol 29 ◽

pp. 122-123

Author(s):

N. E. Paton ◽

D. de Fontaine ◽

J. C. Williams

Keyword(s):

Electron Microscope ◽

Titanium Alloys ◽

Direct Observation ◽

Dark Field ◽

X Ray Diffraction ◽

Resistivity Measurements ◽

Selected Area Electron Diffraction ◽

Ti Alloys ◽

Thin Foils ◽

Field Device

The electron microscope has been used to study the diffusionless β → β + ω transformation occurring in certain titanium alloys at low temperatures. Evidence for such a transformation was obtained by Cometto et al by means of x-ray diffraction and resistivity measurements on a Ti-Nb alloy. The present work shows that this type of transformation can occur in several Ti alloys of suitable composition, and some of the details of the transformation are elucidated by means of direct observation in the electron microscope.Thin foils were examined in a Philips EM-300 electron microscope equipped with a uniaxial tilt, liquid nitrogen cooled, cold stage and a high resolution dark field device. Selected area electron diffraction was used to identify the phases present and the ω-phase was imaged in dark field by using a (101)ω reflection. Alloys were water quenched from 950°C, thinned, and mounted between copper grids to minimize temperature gradients in the foil.

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The Ordered Phase Formation in Ti-Al-Ga Alloys

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100069193 ◽

1970 ◽

Vol 28 ◽

pp. 440-441

Author(s):

Shiro Fujishiro ◽

Harold L. Gegel

Keyword(s):

Thermal Stability ◽

High Temperature ◽

Titanium Alloys ◽

Growth Kinetics ◽

Stoichiometric Composition ◽

Good Potential ◽

Alpha Titanium ◽

Cold Rolled ◽

Kinetics Of ◽

Thermal Stability Of

Ordered-alpha titanium alloys having a DO19 type structure have good potential for high temperature (600°C) applications, due to the thermal stability of the ordered phase and the inherent resistance to recrystallization of these alloys. Five different Ti-Al-Ga alloys consisting of equal atomic percents of aluminum and gallium solute additions up to the stoichiometric composition, Ti3(Al, Ga), were used to study the growth kinetics of the ordered phase and the nature of its interface.The alloys were homogenized in the beta region in a vacuum of about 5×10-7 torr, furnace cooled; reheated in air to 50°C below the alpha transus for hot working. The alloys were subsequently acid cleaned, annealed in vacuo, and cold rolled to about. 050 inch prior to additional homogenization

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TEM characterization of reaction zone in a SiC fiber-reinforced titanium alloy

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100105758 ◽

1988 ◽

Vol 46 ◽

pp. 738-739

Author(s):

G. Das ◽

R. E. Omlor

Keyword(s):

Titanium Alloys ◽

Reaction Zone ◽

Carbon Layer ◽

Fiber Reinforced ◽

Reaction Products ◽

Sic Fibers ◽

Sic Fiber ◽

The Matrix ◽

Immense Potential

Fiber reinforced titanium alloys hold immense potential for applications in the aerospace industry. However, chemical reaction between the fibers and the titanium alloys at fabrication temperatures leads to the formation of brittle reaction products which limits their development. In the present study, coated SiC fibers have been used to evaluate the effects of surface coating on the reaction zone in the SiC/IMI829 system.IMI829 (Ti-5.5A1-3.5Sn-3.0Zr-0.3Mo-1Nb-0.3Si), a near alpha alloy, in the form of PREP powder (-35 mesh), was used a茸 the matrix. CVD grown AVCO SCS-6 SiC fibers were used as discontinuous reinforcements. These fibers of 142μm diameter contained an overlayer with high Si/C ratio on top of an amorphous carbon layer, the thickness of the coating being ∽ 1μm. SCS-6 fibers, broken into ∽ 2mm lengths, were mixed with IMI829 powder (representing < 0.1vol%) and the mixture was consolidated by HIP'ing at 871°C/0. 28GPa/4h.

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High-resolution EM investigation about effect of stress on formation of ω-phase crystals in β-tttanium alloys

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100167494 ◽

1996 ◽

Vol 54 ◽

pp. 1006-1007

Author(s):

E. Sukedai ◽

M. Shimoda ◽

A. Fujita ◽

H. Nishizawa ◽

H. Hashimoto

Keyword(s):

High Resolution ◽

Titanium Alloys ◽

High Resolution Electron Microscopy ◽

Dark Field ◽

Zone Refining ◽

Ω Phase ◽

Α Phase ◽

Nucleation Sites ◽

Resolution Electron ◽

Bcc Structure

ω-phase particles formed in β-titanium alloys (bcc structure) act important roles to their mechanical properties such as ductility and hardness. About the ductility, fine ω-phase particles in β–titanium alloys improve the ductility, because ω-phase crystals becomes nucleation sites of α-phase and it is well known that (β+α) duplex alloys have higher ductility. In the present study, the formation sites and the formation mechanism of ω-phase crystals due to external stress and aging are investigated using the conventional and high resolution electron microscopy.A β-titanium alloy (Til5Mo5Zr) was supplied by Kobe Steel Co., and a single crystal was prepared by a zone refining method. Plates with {110} surface were cut from the crystal and were pressured hydrostatically, and stressed by rolling and tensile testing. Specimens for aging with tensile stress were also prepared from Ti20Mo polycrystals. TEM specimens from these specimens were prepared by a twin-jet electron-polishing machine. A JEM 4000EX electron microscope operated at 400k V was used for taking dark field and HREM images.

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