Paper 1: The Hydrodynamics of Flat Contacts: Friction Studies in the Pin and Disc Machine

1965 ◽  
Vol 180 (11) ◽  
pp. 49-60
Author(s):  
W. G. Robertson ◽  
D. T. Spillman
Keyword(s):  
Carrying Capacity ◽  
Electrical Contact ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
Practical Application ◽  
Test Rig ◽  
Mineral Oils ◽  
Wide Range ◽  
Load Carrying ◽  
Flat Steel

The friction of run-in flat steel specimens lubricated with plain mineral oils has been measured in a pin and disc machine over a wide range of operating conditions. The hydrodynamic region was identified with the aid of electrical contact measurements and the corresponding friction data were considered in terms of the various theories which have been proposed to explain hydrodynamic action in nominally flat sliding contacts. It was concluded that the Lewicki inflow, the surface roughness, and the viscosity-density wedge mechanisms could not explain the observed friction; but that it could be explained if the surfaces formed a wedge whose angle was constant over the whole range of operating conditions. It is suggested that the wedge may be formed during the running-in process by mechanical effects such as flexural distortion. Particularly striking is the strength of the hydrodynamics which can occur in such ‘flat’ contacts: in terms of the wedge analysis the contact was operating close to the maximum theoretical load-carrying capacity. The implications with respect to the use of the pin and disc machine as a test rig are discussed and it is suggested that there might be a practical application in the design of ‘self-adjusting‘ slider bearings.

Paper 3: Fluid Lubrication of Tapered Roller Bearings

1969 ◽  
Vol 184 (12) ◽  
pp. 18-25 ◽  
Author(s):  
G. R. Higginson ◽  
R. H. Leaver
Keyword(s):  
Axial Loading ◽  
Operating Conditions ◽  
Test Rig ◽  
Detailed Consideration ◽  
Mineral Oils ◽  
Roller Bearings ◽  
Wide Range ◽  
Load Carrying ◽  
Tapered Roller ◽  
Tapered Roller Bearings

A new test rig is used to investigate the mode of lubrication of tapered roller bearings under axial loading. Two different bearing configurations for a 21/4-in shaft are used. The lubricants are mineral oils. The investigation establishes the nature of the lubrication at the load-carrying points in the bearing, at the inner and outer rings, and at the flange on the inner ring. Measurements of friction losses are made over a wide range of operating conditions; these are analysed theoretically, and are substantially accounted for by modern lubrication theory and a detailed consideration of the geometry of the bearings as a whole.

Computational Fluid Dynamics Thermohydrodynamic Analysis of Three-Dimensional Sector-Pad Thrust Bearings With Rectangular Dimples

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Carrying Capacity ◽  
Thermal Effects ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
Performance Indices ◽  
Thrust Bearings ◽  
Load Carrying ◽  
Texture Design

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of computational fluid dynamics (CFD) simulations, based on the numerical solution of the Navier–Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth, and texture density on the bearing performance indices (load carrying capacity, friction torque, and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.

The Validity of the Reynolds Equation in Modeling Hydrostatic Effects in Gas Lubricated Textured Parallel Surfaces

2005 ◽  
Vol 128 (2) ◽  
pp. 345-350 ◽  
Author(s):  
Y. Feldman ◽  
Y. Kligerman ◽  
I. Etsion ◽  
S. Haber
Keyword(s):  
Carrying Capacity ◽  
Reynolds Equation ◽  
Stokes Equations ◽  
Surface Texturing ◽  
Laser Surface Texturing ◽  
Physical Parameters ◽  
Load Carrying Capacity ◽  
Wide Range ◽  
Load Carrying ◽  
Parallel Surfaces

Microdimples generated by laser surface texturing (LST) can be used to enhance performance in hydrostatic gas-lubricated tribological components with parallel surfaces. The pressure distribution and load carrying capacity for a single three-dimensional dimple, representing the LST, were obtained via two different methods of analysis: a numerical solution of the exact full Navier-Stokes equations, and an approximate solution of the much simpler Reynolds equation. Comparison between the two solution methods illustrates that, despite potential large differences in local pressures, the differences in load carrying capacity, for realistic geometrical and physical parameters, are small. Even at large clearances of 5% of the dimple diameter and pressure ratios of 2.5 the error in the load carrying capacity is only about 15%. Thus, for a wide range of practical clearances and pressures, the simpler, approximate Reynolds equation can safely be applied to yield reasonable predictions for the load carrying capacity of dimpled surfaces.

scholarly journals A new technology for strengthening soils as an intangible resource for investment-building projects

2018 ◽  
Vol 212 ◽  
pp. 07001
Author(s):  
Alexander Petrov ◽  
Artem Peshkov ◽  
Ksenia Baginova
Keyword(s):  
Carrying Capacity ◽  
Construction Projects ◽  
New Technology ◽  
Soil Reinforcement ◽  
Load Carrying Capacity ◽  
Practical Application ◽  
Intellectual Activity ◽  
Building Projects ◽  
Load Carrying ◽  
Ground Conditions

The effectiveness of intellectual activity in construction is determined by the relevance and the possibility of practical application of its results in the implementation of investment and construction projects. The investment attractiveness of the territory depends to a large extent, including on the construction site’s ground conditions. Analysis of scientific research conducted by Russian and foreign researchers shows that the solution of this problem is possible due to the strengthening of soils. Areas of application of soil reinforcement technology are identified. The analysis of existing technologies carried out in the field of increasing the load-carrying capacity of soils has been carried out, and the main shortcomings of the methods have been identified. A new technology for strengthening soils with crushed stone piles is proposed. The main problems are researched, and the ways of their solution are considered in case of applying the proposed technology.

Static and dynamic performance characteristics of powder lubricated symmetrical three-lobed bearing

2020 ◽  
pp. 135065012092632
Author(s):  
Jijo Jose ◽  
Niranjana Behera
Keyword(s):  
Carrying Capacity ◽  
Elevated Temperatures ◽  
Dynamic Performance ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
Oil Degradation ◽  
Static And Dynamic Characteristics ◽  
Load Carrying ◽  
The Coefficient Of Friction ◽  
Ellipticity Ratio

Hydrodynamic oil bearings applied at elevated temperatures and extreme operating conditions are subjected to the problem of oil degradation. In order to overcome such conditions, dry powder lubricants are used as lubricants in the hydrodynamic journal bearings. Thus the problem of thermal degradation of oil at high temperatures can be eliminated. In this work, the static and dynamic characteristics of a symmetric three-lobed bearing lubricated with powdered particles have been predicted. Influence of the ellipticity ratio on the performance of the three-lobed bearing has also been investigated. It is observed that an increase in the ellipticity ratio increases the coefficient of friction and stability, but decreases the side leakage and the load carrying capacity of the three-lobed bearing. Also, it was observed that the large-sized powdered particles induce better load carrying capacity and better stability than the small-sized particles.

Geometry Optimization of Textured Three-Dimensional Micro- Thrust Bearings

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
C. I. Papadopoulos ◽  
E. E. Efstathiou ◽  
P. G. Nikolakopoulos ◽  
L. Kaiktsis
Keyword(s):  
Carrying Capacity ◽  
Stokes Equations ◽  
Load Capacity ◽  
Three Dimensional ◽  
Load Carrying Capacity ◽  
Thrust Bearings ◽  
Micro Channels ◽  
Wide Range ◽  
Load Carrying ◽  
Bearing Load

This paper presents an optimization study of the geometry of three-dimensional micro-thrust bearings in a wide range of convergence ratios. The optimization goal is the maximization of the bearing load carrying capacity. The bearings are modeled as micro-channels, consisting of a smooth moving wall (rotor), and a stationary wall (stator) with partial periodic rectangular texturing. The flow field is calculated from the numerical solution of the Navier-Stokes equations for incompressible isothermal flow; processing of the results yields the bearing load capacity and friction coefficient. The geometry of the textured channel is defined parametrically for several width-to-length ratios. Optimal texturing geometries are obtained by utilizing an optimization tool based on genetic algorithms, which is coupled to the CFD code. Here, the design variables define the bearing geometry and convergence ratio. To minimize the computational cost, a multi-objective approach is proposed, consisting in the simultaneous maximization of the load carrying capacity and minimization of the bearing convergence ratio. The optimal solutions, identified based on the concept of Pareto dominance, are equivalent to those of single-objective optimization problems for different convergence ratio values. The present results demonstrate that the characteristics of the optimal texturing patterns depend strongly on both the convergence ratio and the width-to-length ratio. Further, the optimal load carrying capacity increases at increasing convergence ratio, up to an optimal value, identified by the optimization procedure. Finally, proper surface texturing provides substantial load carrying capacity even for parallel or slightly diverging bearings. Based on the present results, we propose simple formulas for the design of textured micro-thrust bearings.

Constraint-Based Fracture Mechanics Analysis of Cylinders With Circumferential Cracks

2009 ◽  
Author(s):  
Michael Bach ◽  
Xin Wang ◽  
Robert Bell
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Carrying Capacity ◽  
Load Carrying Capacity ◽  
Element Analysis ◽  
Fracture Parameters ◽  
Wide Range ◽  
Load Carrying ◽  
T Stress ◽  
Low Constraint

In this paper, the fracture behaviour of hollow cylinders with internal circumferential crack under tensile loading is examined extensively. Finite element analysis of the cracked cylinders is conducted to determine the fracture parameters including stress intensity factor, T-stress, and J-integral. Linear elastic finite element analysis is conducted to obtain K and T-stress, and elastic plastic analysis is conducted to obtain fully plastic J-integrals. A wide range of cylinder geometries are studied, with cylinder thickness ratios of ri/ro = 0.2 to 0.8 and crack depth ratio a/t = 0.2 to 0.8. These fracture parameters are then used to construct conventional and constraint-based failure assessment diagrams (FADs) to determine the maximum load carrying capacity of cracked cylinders. It is demonstrated that these tensile loaded cylinders with circumferential cracks are under low constraint conditions, and the load carrying capacity are higher when the low constraint effects are properly accounted for, using constraint-based FADs, comparing to the predictions from the conventional FADs.

Lubrication Capacity of Gears of Circular-Arc Tooth-Profile

1988 ◽  
Vol 110 (4) ◽  
pp. 699-703 ◽  
Author(s):  
Awny Y. Attia ◽  
Ahmed M. M. El-Bahloul
Keyword(s):  
Film Thickness ◽  
Carrying Capacity ◽  
Helix Angle ◽  
Load Carrying Capacity ◽  
Test Rig ◽  
Oil Viscosity ◽  
Oil Film ◽  
Lubricant Oil ◽  
Linear Dimensions ◽  
Load Carrying

The paper presents the results of an experimental investigation carried out at Mansoura University Laboratories aiming at studying the effect of change of speed, oil viscosity, and helix angle on the load carrying capacity of the oil film. A three pairs of test gears of 6 DP, 91.5 mm pitch diameter with 22.3, 33.6 and 42.25 deg helix angles were run in power circulating test rig at 100 to 3000 r.p.m. speeds and transmitting tooth load ranging from 185 to 1090 Kp. The test gears were lubricated with oils of 200, 462, and 653 cSt at 40°C kinematic viscosities. The oil film thicknesses between contacting teeth were measured by measuring the changes in capacitance between test gears and transferred to linear dimensions by calibration curves drawn by knowing the changes in capacitance through the gaps between teeth of values known through the amount of backlash. The experimental results show that; Oil film thickness decreases with tooth load, while increases with speed and viscosity of the lubricant. Oil film thickness versus helix angle give an inversed parabola for the smallest and medium tooth loads, while oil film thickness decreases with increasing the helix angle under increased tooth loads. Load carrying capacity increases with speeds and viscosity of the lubricant while decreases with increasing the helix angle.

CFD Thermohydrodynamic Analysis of 3-D Sector-Pad Thrust Bearings With Rectangular Dimples

2013 ◽  
Author(s):  
C. I. Papadopoulos ◽  
L. Kaiktsis ◽  
M. Fillon
Keyword(s):  
Carrying Capacity ◽  
Thermal Effects ◽  
Computational Study ◽  
Load Capacity ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
Performance Indices ◽  
Thrust Bearings ◽  
Load Carrying ◽  
Texture Design

The paper presents a detailed computational study of flow patterns and performance indices in a dimpled parallel thrust bearing. The bearing consists of eight pads; the stator surface of each pad is partially textured with rectangular dimples, aiming at maximizing the load carrying capacity. The bearing tribological performance is characterized by means of Computational Fluid Dynamics (CFD) simulations, based on the numerical solution of the Navier-Stokes and energy equations for incompressible flow. Realistic boundary conditions are implemented. The effects of operating conditions and texture design are studied for the case of isothermal flow. First, for a reference texture pattern, the effects of varying operating conditions, in particular minimum film thickness (thrust load), rotational speed and feeding oil pressure are investigated. Next, the effects of varying texture geometry characteristics, in particular texture zone circumferential/radial extent, dimple depth and texture density on the bearing performance indices (load carrying capacity, friction torque and friction coefficient) are studied, for a representative operating point. For the reference texture design, the effects of varying operating conditions are further investigated, by also taking into account thermal effects. In particular, adiabatic conditions and conjugate heat transfer at the bearing pad are considered. The results of the present study indicate that parallel thrust bearings textured by proper rectangular dimples are characterized by substantial load carrying capacity levels. Thermal effects may significantly reduce load capacity, especially in the range of high speeds and high loads. Based on the present results, favorable texture designs can be assessed.

Thermo-EHD Analysis of Lubrication of Helical Gears

1988 ◽  
Vol 110 (3) ◽  
pp. 330-336 ◽  
Author(s):  
V. Simon
Keyword(s):  
Regression Analysis ◽  
Carrying Capacity ◽  
Power Loss ◽  
Operating Conditions ◽  
Load Carrying Capacity ◽  
Helical Gears ◽  
Oil Film ◽  
Gear Teeth ◽  
Temperature Distributions ◽  
Load Carrying

The full thermal elastohydrodynamic analysis of lubrication of helical gears is presented. A numerical solution of the coupled Reynolds, elasticity, energy, and Laplace’s equations for the oil film shape, pressure and temperature distributions in the oil film, and temperature distribution in gear teeth is obtained. The effects of gear parameters and operating conditions on EHD performance characteristics is discussed. Based on the obtained results, by regression analysis, equations are derived to calculate the EHD load carrying capacity, maximum oil temperature, and power loss.

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