scholarly journals Material evolution in critical parts of marine low speed engines

2015 ◽  
Vol 2015 (4) ◽  
pp. 65-72
Author(s):  
Владимир Рогалев ◽  
Vladimir Rogalev ◽  
Олег Чернявский ◽  
Oleg Chernyavskiy
Keyword(s):  
Cast Iron ◽  
Diesel Engine ◽  
Diesel Engines ◽  
Alloying Elements ◽  
Effective Pressure ◽  
Piston Rings ◽  
Engineering Plant ◽  
Low Speed ◽  
Material Chemistry ◽  
Materials Used

With the growth of average effective pressure in cylinders of marine lowspeed diesel engines the requirements increased to materials used for manufacturing their critical parts. This paper reports the dynamics of mechanical data changes in materials (steel and cast iron) of critical parts in diesel engines by the example of produce of the Bryansk engineering plant. From 1961 till 2008 the Bryansk engineering plant is the only manufacturer of powerful marine low-speed diesel engines in Russia. Diesel engines were being built under licence of “MAN Burmeister Diesel” Co. Diesel engines manufactures in different years differ with forcing degree. A diesel engine with a higher forcing degree has a higher value of mean effective pressure. In the paper there are shown types of diesel engines manufactured by the Bryansk engineering plant and is shown the evolution of mechanical data of cylinder iron bushes, piston rings, steel components of a bed frame, crankshafts. It is pointed out that the application of new steel and cast iron kinds should follow considerable changes in the design of marine low-speed diesel engines of the type 6DKRN 50/200-14 of compact modification. The conclusion is drawn of that with the growth of a forcing degree in diesel engines the mechanical data of steel and cast iron will increase at the expense of material chemistry changes by means of the introduction of alloying elements and application of modern metallurgical equipment for qualitative billet manufacturing.

Paper 2: Safety and Failure Analysis of Large Diesel Engine Pistons

1969 ◽  
Vol 184 (2) ◽  
pp. 8-16 ◽  
Author(s):  
D. J. White ◽  
L. R. Enderby
Keyword(s):  
Cast Iron ◽  
Diesel Engine ◽  
Failure Analysis ◽  
Diesel Engines ◽  
Fatigue Testing ◽  
Fatigue Tests ◽  
Safety Factors ◽  
Design For Safety ◽  
Theoretical Stress ◽  
Fatigue Failures

This paper describes investigations that were undertaken to identify the reasons for fatigue failures in cast iron and aluminium pistons of large diesel engines. The work involved experimental and theoretical stress analyses, and fatigue tests were made on specimens cut from actual pistons. It was found that four pistons which suffered fatigue failures had safety factors of 0·60, 0·68, 0·94, and 0·96, while three modified designs which performed satisfactorily were assessed to have safety factors of 1·1, 1·24, and 1·57. Special attention is drawn to the method of fatigue testing in which features typical of the piston are retained. While it is considered prudent to design for safety factors substantially in excess of unity, the results presented should promote confidence that this approach to the design of components is valid not only in this case but more generally.

A Study on an Automatically Variable Intake Exhaust Injection Timing Turbocharging System for Diesel Engines

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Shiyou Yang ◽  
Kangyao Deng ◽  
Yi Cui ◽  
Hongzhong Gu
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
High Speed ◽  
Control Mechanism ◽  
Operating Conditions ◽  
Combustion Model ◽  
Injection Timing ◽  
Low Speed ◽  
Turbocharging System ◽  
High Torque

A new turbocharging system, named automatically variable intake exhaust injection timing (AVIEIT), is proposed. Its main purpose is to improve the performance of low-speed high torque operating conditions and improve the economy of high-speed operating conditions for high-speed supercharged intercooled diesel engines. The principle of the AVIEIT turbocharging system is presented. A control mechanism for the proposed AVIEIT system used for a truck diesel engine is introduced. An engine simulation code has been developed. In this code, a zero-dimensional in-cylinder combustion model, a one-dimensional finite volume method-total variation diminishing model for unsteady gas flow in the intake and exhaust manifolds, and a turbocharger model are used. The developed code is used to simulate the performances of diesel engines using the AVIEIT system. Simulations of a military use diesel engine “12V150” and a truck diesel engine “D6114” using the AVIEIT system have been performed. Simulation results show that the in-cylinder charge air amount of the diesel engine with the AVIEIT system is increased at low-speed high torque operating conditions, and the fuel economy is improved at high-speed operating conditions. In order to test the idea of the AVIEIT system, an experiment on a truck diesel engine D6114 equipped with an AVIEIT control mechanism has been finished. The experiment results show that the AVIEIT system can improve the economy of high-speed operating conditions. Both the simulation and experiment results suggest that the AVIEIT system has the potential to replace the waste-gate and variable geometry turbocharger turbocharging systems.

A Study on an Automatically Variable Intake Exhaust Injection Timing Turbo-Charging System for Diesel Engines

2009 ◽  
Author(s):  
Shiyou Yang ◽  
Kangyao Deng ◽  
Yi Cui ◽  
Hongzhong Gu
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
High Speed ◽  
Control Mechanism ◽  
Operating Conditions ◽  
Combustion Model ◽  
Injection Timing ◽  
Low Speed ◽  
Charging System ◽  
High Torque

A new turbo-charging system, named AVIEIT (automatically variable intake exhaust injection timing), is proposed. Its main purpose is to improve the performance of low speed high torque operating conditions and improve the economy of high speed operating conditions for high-speed supercharged inter-cooled diesel engines. The principle of the AVIEIT turbo-charging system is presented. A control mechanism for the proposed AVIEIT system used for a truck diesel engine is introduced. An engine simulation code has been developed. In this code, zero-dimensional in-cylinder combustion model, one-dimensional FVM-TVD (finite volume method-total variation diminishing) model for unsteady gas flow in the intake and exhaust manifold, and turbocharger model are used. The developed code is used to simulate the performances of diesel engines using the AVIEIT system. Simulations of a military use diesel engine “12V150” and a truck diesel engine “D6114” using the AVIEIT system have been performed. Simulation results show that the in-cylinder charge air amount of the diesel engine with the AVIEIT system is increased at low speed high torque operating conditions, and the fuel economy is improved at high speed operating conditions. In order to test the idea of the AVIEIT system, an experiment on a truck diesel engine “D6114” equipped with an AVIEIT control mechanism has been finished. The experiment results show that the AVIEIT system can improve economy of high speed operating conditions. Both the simulation and experiment results suggest that the AVIEIT system has the potential to replace the Waste-Gate and VGT turbo-charging systems.

Study on the Phenomenological Spray Modelling of Heavy Oil for Marine Diesel Engines

2018 ◽  
Author(s):  
Changfu Han ◽  
Long Liu ◽  
Dai Liu ◽  
Yan Peng
Keyword(s):  
Diesel Engine ◽  
Velocity Distribution ◽  
Diesel Engines ◽  
Heavy Oil ◽  
Schmidt Number ◽  
Diesel Spray ◽  
One Dimensional ◽  
Low Speed ◽  
Fuel Concentration ◽  
Depth Analysis

In recent years, to satisfy the more and more stringent energy efficiency and pollutants emission regulations of ship, which had been issued by the International Marine Organization (IMO), the combustion improvement of the two-stroke low-speed diesel engines has been paid much attention. The phenomenological combustion model, as an effective and economic approach, is widely used for parametric study on diesel engine combustion process. However, the fuel of two-stroke low-speed diesel engine is heavy oil, and there are few researches focused on the modeling of heavy oil spray. Therefore, a spray model that can describe the heavy oil spray evolution is needed. In this study, a one-dimensional discrete diesel spray model based on the conservation of the momentum flux and mass flow rate along the spray axis is modified for heavy oil. By in-depth analysis of physical properties of diesel and heavy oil, viscosity is found to be the main factor that results in the difference of the fuel concentration and velocity distribution over the spray cross-sectional area. According to the turbulent jet theory, the Schmidt number, which represents the capability of mass and momentum diffusion, proves to be inversely related to fuel viscosity. In order to involve the viscosity effects into the one-dimensional diesel spray model, the relation between viscosity and Schmidt number is derived as a simple formulation to account for the fuel concentration and velocity distribution. The calculation of heavy oil spray penetration is validated by the experiment data, and the results shows that the improved spray model has the capability to predict the propagation of heavy oil spray.

scholarly journals A Zero-Dimensional Mixing Controlled Combustion Model for Real Time Performance Simulation of Marine Two-Stroke Diesel Engines

Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 2000 ◽  
Author(s):  
Yongming Feng ◽  
Haiyan Wang ◽  
Ruifeng Gao ◽  
Yuanqing Zhu
Keyword(s):  
Diesel Engine ◽  
Prediction Model ◽  
Real Time ◽  
Combustion Product ◽  
Diesel Engines ◽  
Fuel Injection ◽  
Combustion Model ◽  
Injection Timing ◽  
Low Speed ◽  
Injection Model

The paper presents a performance prediction model of marine low-speed two-stroke diesel engines based on an advanced MCC (mixture controlled combustion) model coupled with a fuel injection model. Considering the time of real calculation, the so-called “concentrated exhausting gas” scavenging model and the working process model are used in the present work, and improved by introducing the ratio of pure combustion product over the total gas mass in the cylinder as an expression of the working medium components. The reaction rate model in the zero-dimensional MCC model is improved by introducing the fraction of combustion product in the fuel spray, and the relationship between the combustion model and scavenging quality is established. Meanwhile, the combustion model was simplified in the diffusion combustion phases and integrated with the fuel injection model in order to respond to the change of injection profile and injection timing. A large-scale low-speed marine diesel engine was used for a simulation. The results of the whole model are consistent with experimental data and the speed of calculation is fast enough for real time simulation of low speed and medium speed diesel engines. The prediction model can be used in the design and calibration of the electronic control system and performance optimization of the marine two-stroke diesel engine.

scholarly journals Impact of Pilot Injection on Combustion and Emission Characteristics of a Low-Speed Two-Stroke Marine Diesel Engine

Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 417
Author(s):  
Xingyu Liang ◽  
Ziyang Liu ◽  
Kun Wang ◽  
Xiaohui Wang ◽  
Zhijie Zhu ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Thermal Efficiency ◽  
Injection Timing ◽  
Emission Characteristics ◽  
Marine Diesel Engine ◽  
Pilot Injection ◽  
Long Distance ◽  
Low Speed ◽  
Marine Diesel

Low-speed two-stroke marine diesel engines dominate the modern global long-distance transportation market; with the increasingly stringent regulations, the combustion and emissions of these engines is gaining intense interest. The primary objective of the present study was to understand the effects of air-fuel mixing by pilot injection strategy on the combustion and emission characteristics of the marine diesel engines through a numerical study. Specifically, a computational fluid dynamic (CFD) model was established and validated by experimental data for a typical low-speed two-stroke marine diesel engine. The combustion parameters under different stages were analyzed, including mean in-cylinder temperature and pressure, indicated thermal efficiency (ITE), indicated specific fuel consumption (ISFC), and distribution of fuel-air mixture. Results indicated that, due to the premixing effect, the pilot injection produced unburned soot from the main injection’s ignition as well as decrease the intervals between the middle and final stages of combustion, thus raising the in-cylinder temperature. The interaction between the reduction of soot particles resulted from the increased temperature, and the decrease of the stage intervals led to lower overall boundary heat loss, which improved the effective thermal efficiency. The pilot injection timing and quality, respectively, showed quadratic and linear impact modes on engine performance and emissions.

scholarly journals Fault Detection of Diesel Engine Air and after-Treatment Systems with High-Dimensional Data: A Novel Fault-Relevant Feature Selection Method

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 259
Author(s):  
Qilan Ran ◽  
Yedong Song ◽  
Wenli Du ◽  
Wei Du ◽  
Xin Peng
Keyword(s):  
Genetic Algorithm ◽  
Diesel Engine ◽  
Fault Detection ◽  
Correlation Analysis ◽  
Canonical Correlation Analysis ◽  
Diesel Engines ◽  
Canonical Correlation ◽  
High Dimensional Data ◽  
High Dimensional ◽  
Relevant Variables

In order to reduce pollutants of the emission from diesel vehicles, complex after-treatment technologies have been proposed, which make the fault detection of diesel engines become increasingly difficult. Thus, this paper proposes a canonical correlation analysis detection method based on fault-relevant variables selected by an elitist genetic algorithm to realize high-dimensional data-driven faults detection of diesel engines. The method proposed establishes a fault detection model by the actual operation data to overcome the limitations of the traditional methods, merely based on benchmark. Moreover, the canonical correlation analysis is used to extract the strong correlation between variables, which constructs the residual vector to realize the fault detection of the diesel engine air and after-treatment system. In particular, the elitist genetic algorithm is used to optimize the fault-relevant variables to reduce detection redundancy, eliminate additional noise interference, and improve the detection rate of the specific fault. The experiments are carried out by implementing the practical state data of a diesel engine, which show the feasibility and efficiency of the proposed approach.

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