Industrial-scale Pelletization of Southern Pine Energy Pellets with Various Additives

2019 ◽  
Vol 35 (6) ◽  
pp. 889-901
Author(s):  
Cody Blake ◽  
Jason Street ◽  
James Wooten ◽  
Brian Mitchell ◽  
Frank C Owens

Abstract. The energy pellet industry desires to improve processing techniques and the characteristics of fuel pellets by including additives with the feedstock. In this study, the industrial-scale pelletization of southern yellow pine (SYP) planer shavings was performed along with experiments involving the effect of production rate and moisture on the energy required for production (measured in kWh Mg-1). Multiple additives were investigated to determine their effects on southern yellow pine pelletization performance and pellet characteristics. These additives included southern-yellow-pine-derived biochar (BC), southern-yellow-pine-derived bio-oil (BO), corn starch (CS), vegetable oil (VO), sweet potatoes (SwP), microcrystalline cellulose (MCC), micronized rubber powder (MRP), and mixed hardwood planer shavings (HW). A control was compared to 20 different treatments at various additive concentrations, and the effect on pellet durability, bulk density, and higher heating value was determined. The production rate of the pellets with additives varied but were able to be compared with the baseline regression line (production rate vs. energy required for production per Mg) control trials so that the appropriate amount of energy required to produce one Mg of biomass could be compared to the control. The data for the additives, which outperformed the control using the economic study, are listed below. The control, HW10%, HW 25%, HW 50%, BC 0.5%, BC 1%, BC 2%, BC 4%, MRP 1%, and BO 0.5% had a mean pellet durability index (PDI) of 97.9%, 98.1%, 98.1%, 97.7%, 98.2%, 98.6%, 98.4%, 98.7%, 98.0%, and 98.0%, respectively. The control, HW10%, HW 25%, HW 50%, BC 0.5%, BC 1%, BC 2%, BC 4%, MRP 1%, and BO 0.5% had mean bulk density values of 703.0, 700.8, 704.8, 692.2, 693.9, 695.6, 695.6, 683.2, 658.8, and 684.6 kg m-3, respectively. The mean higher heating values (HHV) for the control, HW10%, HW 25%, HW 50%, BC 0.5%, BC 1%, BC 2%, BC 4%, MRP 1%, and BO 0.5% were 19.0, 18.9, 18.6, 18.2, 19.4, 19.5, 19.6, 19.6, 19.6, and 19.2, MJ kg-1, respectively. The normalized energy requirements for production for the control, HW10%, HW 25%, HW 50%, BC 0.5%, BC 1%, BC 2%, BC 4%, MRP 1%, and BO 0.5% were 112.0, 110.5, 112.1, 115.3, 110.7, 111.7, 112.1, 118.1, 108.5, and 111.1 kWh Mg-1, respectively. An economic feasibility analysis showed that the discounted net present value (NPV) at a rate of 12% could be improved when using certain pellet additives in the feedstock. The following additives could increase the profit of the mill over just using the control: hardwood planer shavings at 10%, 25%, and 50%, biochar at 0.5%, 1%, 2%, and 4%, MRP at 1% and bio-oil (with volatiles removed) at 0.5% (all on a dry basis). Keywords: Biochar, Biomass pellets, Bio-oil, Corn starch, Hardwood, Micronized rubber powder, Microcrystalline cellulose, Sweet potato, Vegetable oil.

2021 ◽  
Vol 71 (3) ◽  
pp. 199-208
Author(s):  
Qingzheng Cheng ◽  
Juliet D. Tang ◽  
Chengfeng Zhou ◽  
Wei Jiang ◽  
Lixia Hu ◽  
...  

Abstract Soy flour was evaluated as a partial substitute for resin in the manufacture of oriented strand board (OSB), a wood-based composite that often replaces solid lumber and plywood in structural applications in the construction industry. Since the presence of soy could alter OSB biodegradation properties, termite resistance of OSB panels made with 0, 10, and 20 percent of polymeric methylene diphenyl diisocyanate (pMDI) resin substituted with soy flour (OSB0, OSB10, and OSB20, respectively) was investigated. Single choice tests between three types of OSB and southern yellow pine (SYP) solid wood and an OSB choice test (OSB0 vs. OSB10) were evaluated. Results indicated that termites always showed a preference for SYP, with the OSB becoming less palatable when soy flour was present. Percentage weight losses for OSB0, OSB10, and OSB20 were 5.7×, 8.4×, and 8.6× less, respectively, compared with SYP. In the absence of SYP, termites did not differentiate OSB0 from OSB10, with OSB10 showing 1.5× less weight loss compared with OSB0. Visual rating data supported weight loss data, except significantly less damage was only found when the choice paired SYP with OSB made with soy (OSB10 or OSB20). Termite consumption preference for SYP was explained by differences in water absorption kinetics. SYP reached saturation (105% moisture content) within 1 week on moist sand, while moisture content of OSB composites slowly climbed to 79 percent over 4 weeks, never reaching a plateau. Lower moisture content was due to the presence of water-repellent resin and wax in the OSB.


2021 ◽  
Vol 71 (2) ◽  
pp. 95-100
Author(s):  
G. B. Lindsey ◽  
T. L. Amburgey ◽  
H. M. Barnes

Abstract The objective of this study was to determine the impact on termite feeding of wood sample size and species and test photoperiod in standard tests. Native species (Reticulitermes flavipes) and introduced species (Coptotermes formosanus) were tested in an American Wood-Preservers' Association E1 standard laboratory test. For testing involving treated wood, southern yellow pine was determined to be preferable to spruce based on its treatability and availability. Test blocks of 25 by 25 by 6 mm were deemed adequate for testing, with large blocks presenting difficulty with retrieval of termites to determine mortality and smaller blocks being consumed too rapidly by the termites in the test. Photoperiod comparisons were not significantly different for R. flavipes; however, C. formosanus indicated a preference for 100 percent darkness. Therefore, the recommendation is to maintain tests using each species in a 100 percent dark environment.


Author(s):  
Timma O Uwah ◽  
Ekaete I Akpabio ◽  
Daniel E Ekpa ◽  
Akwaowo E. Akpabio ◽  
Jacob Godwin

Objective: This work focused on evaluating the micromeritic and compressional properties of pregelatinized African water yam (Discorea alata) starch and its modified forms with comparison to pregelatinized corn starch and microcrystalline cellulose.Methods: Two modifications of the water yam starch were prepared; acetone dehydrated pregelatinized form (DSA) and an admixture of DSA and pregelatinized corn starch (CDSA). A third form of starch is the acetone dehydrated pregelatinized corn starch (CSA). These were used to form batches compacted as tablets using diclofenac sodium as the active moiety. Physicochemical and flow characteristics of the starch powders were elucidated, and the drug starch compatibility studies done using the Fourier transform Infra-red (FTIR) technique. Compaction studies were investigated on tablets formed at different compression pressures and Heckel plots were prepared.Results: The slope of the straight line (K) of 0.8959 was greatest for F1 while yield pressure (Py) value of 10.965 was highest for F3. These values from the Heckel plot suggest that while the tablets of control batch of microcrystalline cellulose (F4) and a batch of pregelatinized corn starch (F2) formed harder compacts, less likely deformed plastically, the Discorea alata batch (F1) and the admixed batch (F3) were likely to deform plastically. Also, the binding efficiency of the compact was significantly high (47.81%Kgscm-1) for F4 at 56.5Kpas compaction pressure, higher than that obtainable for any of the other formulations at the compaction pressures under consideration. All starches formed had similar moisture content (of 10%) despite the different sources but the interaction between the water molecule and pregelatinized water yam starch improved as revealed by viscosity(7.18mPas), hydration capacity(3.27%) and swelling index (250%) of CDSA.Conclusion: It could be concluded that pregelatinized water yam starch could be used as a substitute for corn starch or microcrystalline cellulose as a pharmaceutical excipient (binder/filler) in tablets formulation.


Beverages ◽  
2018 ◽  
Vol 4 (4) ◽  
pp. 101 ◽  
Author(s):  
Hoa T.T. Do ◽  
Ha V.H. Nguyen

This study aimed to investigate the influences of inlet air temperatures (120 °C, 130 °C, 140 °C and 150 °C, 160 °C) and the ratios of gum Arabic to microcrystalline cellulose on the quality of mulberry juice powder produced by the spray drying process. Determination of moisture content, bulk density, solubility, total phenolic content (TPC), total anthocyanin content (TAC) and antioxidant capacity (AC) of the obtained powders was performed. The study on temperatures showed that all parameters studied were significantly affected by the shift in temperatures. The powder dried at 160 °C had the highest TPC (38.32 ± 0.36 mg GAE/g DW) and water solubility index (78.70 ± 0.75%); however, it had the lowest moisture content (3.90 ± 0.14%) when compared with the samples dried at other temperatures. Meanwhile, at 140 °C, powder samples with the highest TAC (4.690 ± 0.18 mg cyd-3-glu/g DW) and highest AC (648.09 ± 22.98 µmol TE/g DW), respectively, were obtained. Increasing microcrystalline cellulose and decreasing gum Arabic contents in the carrier mixtures showed significant decreases in moisture content, bulk density, solubility, TPC, TAC and AC.


2004 ◽  
Vol 28 (2) ◽  
pp. 100-108 ◽  
Author(s):  
Thomas B. Lynch ◽  
Michael M. Huebschmann ◽  
David K. Lewis ◽  
Daniel S. Tilley ◽  
James M. Guldin

Abstract An equation relating bid price to timber sale characteristics was developed using regression techniques on the basis of data from 150 timber sales that occurred between June 1992 and Dec. 1998 in the Ozark and Ouachita National Forests in Arkansas and southeastern Oklahoma. Predicted values of the real winning bid price are based on total sawtimber volume per sale, total pulpwood volume per sale, average sawtimber volume per acre, average sawtimber volume per tree, and the ratio of southern yellow pine #2 dimension lumber producer price index (PPI) to pine sawlog PPI. Sawtimber and pulpwood in these sales are mainly shortleaf pine (Pinus echinata Mill.). The most highly significant variables were total sawtimber volume and the ratio of southern yellow pine #2 dimension lumber PPI to pine sawlog PPI. The equation explains 95% of the variation in the total bid price data. South. J. Appl. For. 28(2):100–108.


Holzforschung ◽  
2005 ◽  
Vol 59 (1) ◽  
pp. 82-89 ◽  
Author(s):  
Jinzhen Cao ◽  
D. Pascal Kamdem

Abstract The relationship between copper absorption and density distribution in wood cell walls was investigated in this study. The density distribution on layer level was obtained from two approaches: (1) calculation by using data obtained from literature; (2) microdistribution of carbon and oxygen atoms in the wood cell. The microdistribution of carbon and oxygen in untreated southern yellow pine (Pinus spp.) sapwood, as well as copper in cell walls of copper-ethanolamine (Cu-EA) treated wood was determined by scanning electron microscopy coupled with energy dispersive X-ray analysis (SEM-EDXA). Both approaches for density distribution led to the same result: the density was higher in the compound middle lamella and cell corners than in the secondary wall. The concentration/intensity of Cu, C and O in the cell wall follow the same trend as the density distribution; suggesting that density may play a major role in SEM-EDXA study of the distribution of metal-containing wood preservatives within the wood cell wall.


1984 ◽  
Vol 2 (4) ◽  
pp. 306-323 ◽  
Author(s):  
George Y. Alexeeff ◽  
Steven C. Packham

The design and construction of a radiant furnace are described. Acute toxicity experiments were conducted using the radiant furnace as a fire model to produce smoke from Douglas fir (D. fir), southern yellow pine (SYP), and tempered hard- board (THB). The correlation of blood carboxyhemoglobin (COHb) and mortality to irradiation time, smoke concentration, mass loss, carbon monoxide (CO) con centrations, and carbon dioxide (CO2) concentrations is reported. At 2.5 w/cm 2, toxicity was characterized by post-exposure lethality with sublethal COHb ex posure levels. LC 50's (median lethal concentrations) were 59.5 (D. fir), 66.6 (SYP), and 86.5 mg/L (THB) and the IT50's (median lethal irradiation times) were 6.8 (D. fir), 6.9 (SYP), and 9.3 minutes (THB). For 5.0 w/cm 2, most deaths occurred dur ing the 30 minute exposure and COHb levels were in a lethal range. LC50's at 5.0 w/cm2 were 101.6 (D. fir), 100.1 (SYP), and 58.1 mg/L (THB), and the IT50's were 2.7 (D. fir, SYP) and 2.6 minutes (THB). Data were compared to those produced in other combustion toxicity test methods, and the advantages of the radiant furnace with continuous sample mass-loss monitoring are discussed.


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