Thermal Insulation Materials With High-Porous Structure Based on the Soluble Glass and Technogenic Mineral Fillers

2018 ◽  
Vol 7 (3.2) ◽  
pp. 692
Author(s):  
Dmytro Storozhenko ◽  
Oleksandr Dryuchko ◽  
Teofil Jesionowski

The raw material mixture from the silicon-like technogenic component the ash-removal of thermal power plants and the preparation methods of  waterproof porous heat-insulated materials wide usage for raw mass hot foaming powdered two-stage technology are developed. The development uses the polyfunctional properties of liquid glass  as a) the binder component; c) breeder; c) the speed regulator of the clamping mass hardenin. Its optimized version begins to solidify at its usual temperature from the moment its "reproduction" is soluble glass and forms a paste-shaped cake with a set of properties necessary for the next fragmentation. The proposed formulation allows compositions processing in various ways, with the formation of granular heat-insulating fillers, materials for thermal insulation in complex structures, slab and shell-like types of thermal insulation materials. The task is set, depending on the goals and features of the tasks being solved; it is possible to conduct several different methods at the final stages of their obtaining. Two stages of the recycling process determine the character and behavior of the rare-glass composite systems constituent components during heat treatment, their strong adhesion to most structural materials and the need to solve billets easy removal problem from the molding unit. Study results can be used in the field of building materials production, in particular porous artificial products, in obtaining granular insulating material and light aggregate for concrete industrial and civil construction, in thermal engineering as thermal insulation, etc.   

2019 ◽  
Vol 10 (2) ◽  
pp. 78-91
Author(s):  
A. V Bolotin ◽  
S. M Sergeev ◽  
A. A Lunegova ◽  
E. A Kochetkova

Modern technologies are not standing still, and scientists are trying not only to invent new building materials, but also to find non-standard use of various raw materials that were previously considered unsuitable for use. Innovative technologies are actively used for modern construction of buildings, in particular, some types of new materials are used in the construction of various facilities. This is especially true in areas where it is not possible to import or use ordinary building materials for various reasons. Often, when designing a building, developers are wondering whether it is worth making the house warm during construction, and which insulation for the walls of the house is better to choose. This article addresses the question of which insulation for walls is most suitable for construction. The most common are mineral insulation, which are represented on the market today in the form of basalt slabs, fiberglass, etc. They have such advantages as low thermal conductivity, good thermal insulation and vapor permeability. The article presents a table with comparative performance characteristics of a mineral wool stone slab and a fiberglass slab. Stone or basalt wool has several advantages. It is able to withstand significant temperatures and temperature changes, the mats are easy to transport, convenient to install. In our opinion, a serious alternative to basalt in the production of thermal insulation materials is volcanic ash. One of the main features of volcanic ash are its building qualities, such as good thermal insulation and an environmentally friendly composition. Since here we are considering the possibility of producing insulation materials based on volcanic ash, we performed a thermal calculation of the enclosing structures. Also in the tables are the costs of transportation of volcanic ash from the field to the point of the proposed production of insulating material. Volcanic ash can be widely used in countries with high volcanic activity as an inexpensive raw material for the manufacture of building materials. It does not require additional processing and has a number of useful properties.


2015 ◽  
Vol 3 (1) ◽  
pp. 53-56
Author(s):  
Кирил Безгласный ◽  
Kiril Bezglasnyy ◽  
Роман Скориков ◽  
Roman Skorikov ◽  
Артем Шаля ◽  
...  

This article shows the obstacles of using thermal power plant’s ash waste on an industrial scale. The results of determining the activity of fly ash and hydroremoval ash in a mixture with Portland cement are given. Schemes of translation ash from the category of waste with heterogeneous characteristics in the raw material with stable properties are offered. The most rational ways of using ash from thermal power plants in building materials are presented


2016 ◽  
Vol 692 ◽  
pp. 54-65
Author(s):  
Mohammad Arif Kamal

Fly Ash, known for its proven stability for variety of applications as admixture in cement, concrete, mortar, lime pozzolan mixture (bricks. blocks) etc, is an industrial by-product from Thermal Power Plants with current annual generation of approximately 108 million tones. Fly Ash is not just environment friendly, but is known for its cost effectiveness as well. Its use as a building material helps increase buildings strength and stability. Fly Ash is believed to be a very promising alternative for the industry seeking to meet its development objectives. Fly Ash is being very effectively and economically used in building components such as bricks, doors, door-frames, etc. Fly Ash is also being used in construction of roads and embankments with some design changes. It is also used as raw material in agricultural and wasteland development programmes. The trend is clear, Fly Ash will soon be considered as a resource material and its potential will be fully exploited. Through development & application of technologies, Fly Ash has shifted from “Waste Material” category to “Resource Material” category. The purpose of this paper is to provide an overview of disposal and utilization of Fly Ash and its beneficial potential in application of civil engineering construction as well as others. The focus of this paper is to explore the properties of fly ash as building materials and also aims at the properties of geopolymer concrete, how these distinguish from general characteristics of ordinary Portland cement. It also lay emphasize on durability, properties of fly ash based geopolymer concrete and its advantage when used as a construction material as well.


2006 ◽  
Vol 60 (9-10) ◽  
pp. 245-252 ◽  
Author(s):  
Zvezdana Bascarevic ◽  
Miroslav Komljenovic ◽  
Ljiljana Petrasinovic-Stojkanovic ◽  
Natasa Jovanovic ◽  
Aleksandra Rosic ◽  
...  

In this paper the results of the investigated properties of fly ash from four thermal power plants in Serbia are presented. The physical, chemical, mineralogical and thermal characterization of fly ash was carried out, in order to determine the possibility to utilize this material in the building materials industry, foremost in the cement industry. It was determined that, although there are differences concerning the physical, chemical, and mineralogical characteristics of the investigated samples, they are very similar concerning their thermal characteristics. It was concluded that using fly ash as one of the raw components in the mixture for Portland cement clinker synthesis, not only enables the substitution of natural resources, but it might have a positive effect on the lowering of the sintering temperature.


2021 ◽  
Vol 2131 (4) ◽  
pp. 042041
Author(s):  
K V Smirnov ◽  
V Yu Chukhlanov ◽  
N N Smirnova

Abstract In this work, the creation of heat-insulating materials that are still operable at temperatures up to + 400 °C and have increased physical and mechanical characteristics was studied. This aim was achieved by using a heat-resistant polymer binder phenylon (an aromatic polyamide) and hollow ceramic microspheres, that were used as a filler. Phenylon was produced by OJSC «Polimersintez» in Vladimir. Hollow ceramic microspheres are the floating fractions of flue emissions from solid-fuel thermal power plants. Thermal insulation materials were made by mixing hollow ceramic microspheres with a phenylon solution in dimethylacetamide to the state of «wet sand». Then, the obtained substance was molded the solvent residues were removed. Furthermore, the main properties of the obtained materials were also studied. It was established that the thermal insulation material is characterized by high strength characteristics, has significant resistance to impact loads and is operable at temperatures up to 400 °C The developed thermal insulation materials are intended to be used in the construction of objects operating under the conditions of cyclic exposure to high temperatures (for example, power plants) and in the construction of objects operating under the conditions of cyclic exposure to high temperatures (for example, power facilities).


1999 ◽  
Vol 09 (03n04) ◽  
pp. 417-422 ◽  
Author(s):  
V. VIJAYAN ◽  
S. N. BEHERA

Fly ash is a major component of solid material generated by the coal-fired thermal power plants. In India the total amount of fly ash produced per annum is around 100 million tonnes. Fly ash has a great potential for utilization in making industrial products such as cement, bricks as well as building materials, besides being used as a soil conditioner and a provider of micro nutrients in agriculture. However, given the large amount of fly ash that accumulate at thermal power plants, their possible reuse and dispersion and mobilization into the environment of the various elements depend on climate, soils, indigenous vegetation and agriculture practices. Fly ash use in agriculture improved various physico-chemical properties of soil, particularly the water holding capacity, porosity and available plant nutrients. However it is generally apprehended that the application of large quantity of fly ash in fields may affect the plant growth and soil texture. Hence there is a need to characterize trace elements of fly ash. The results of trace element analysis of fly ash and pond ash samples collected from major thermal power plants of India by Particle Induced X-ray Emission (PIXE) have been discussed.


2011 ◽  
Vol 335-336 ◽  
pp. 1412-1417 ◽  
Author(s):  
Jiri Zach ◽  
Jitka Peterková ◽  
Vít Petranek ◽  
Jana Kosíková ◽  
Azra Korjenic

Production of building materials is mostly energy consuming. In the sphere of insulation materials we mostly see rock wool based materials or foam-plastic materials whose production process is demanding from material aspect and raw materials aspect as well. At present the demand for thermal insulation materials has been growing globally. The thermal insulation materials form integral part of all constructions in civil engineering. The materials mainly fulfill the thermal insulating functions and also the sound-insulating one. The majority of thermal insulation materials are able to fulfill both of the functions simultaneously. The paper describes questions of thermal insulation materials development with good sound properties based on natural fibres that represent a quickly renewable source of raw materials coming from agriculture. The main advantage of the materials are mainly the local availability and simple renewability of the raw materials. In addition an easy recycling of the materials after their service life end in the building construction and last but not least also the connection of human friendly properties of organic materials with advanced product manufacture qualities of modern insulation materials.


Author(s):  
Suchismita Satapathy

All companies are dependent on their raw material providers. The same applies in the case of thermal power plants. The major raw material for a thermal power plant is the coal. There are a lot of companies which in turn provide this coal to the thermal power plant. Some of these companies are international; some are local, whereas the others are localized. The thermal power plants look into all the aspects of the coal providing company, before settling down for a deal. Some people are specifically assigned to the task of managing the supply chain. The main motive is to optimize the whole process and achieve higher efficiency. There are a lot of things which a thermal power plant looks into before finalizing a deal, such as the price, quality of goods, etc. Thus, it is very important for the raw material providers to understand each and every aspect of the demands of the thermal power plant. A combination of three methods—Delphi, SWARA, and modified SWARA—has been applied to a list of factors, which has later been ranked according to the weight and other relevant calculations.


2020 ◽  
Vol 1011 ◽  
pp. 52-58
Author(s):  
A. Kaklyugin ◽  
Nonna Stupen ◽  
Lubov Kastornykh ◽  
Viktor Kovalenko

The results of the studies aimed at increasing the water resistance of the pressed building materials based on gypsum and magnesia binders due to their modification with active dispersed fillers from secondary resources are presented. The gypsum binder modification was carried out by the joint introduction of carbonate-containing sludge from it into the chemical treatment of thermal power plants and monoammonium phosphate, and of magnesia cement - silica fume and finely ground burnt mines. Physical and mechanical characteristics of the materials’ control samples were determined according to the standards and generally accepted methods. The increase in water resistance of the pressed modified composites was evaluated by changing the softening coefficient. It is shown that when using gypsum binders, an increase in the water resistance of products based on them can be achieved by changing the structure formation of the pressed material and the formation on the elements’ surface of its fine-crystalline structure of the sparingly soluble calcium phosphates’ screening protective films. The increase in water resistance of pressed products made of modified magnesia binders is explained by the appearance of insoluble hydro silicates, hydro aluminates and hydro aluminosilicates of magnesium, in the structure of the hardened artificial stone as well as the formation of a complex combined structure containing coagulation, condensation and crystallization phases. The technical characteristics of the materials obtained are sufficient for their use, in particular, in the building envelope. The possibility of replacing a significant amount of binders with secondary resources has been identified. This allows not only to increase the water resistance of the pressed products on the basis of the proposed modified binders, but also to reduce their cost, as well as free up the land allocated for dumps.


Sign in / Sign up

Export Citation Format

Share Document