scholarly journals Study of the Contact Resistance of Interlaced Stainless Steel Yarns Embedded in Hybrid Woven Fabrics

2017 ◽  
Vol 17 (2) ◽  
pp. 170-176 ◽  
Author(s):  
Simona Vasile ◽  
Frank Deruck ◽  
Carla Hertleer ◽  
Alexandra De Raeve ◽  
Thomas Ellegiers ◽  
...  

Abstract The contact resistance of two interlacing electro-conductive yarns embedded in a hybrid woven fabric will constitute a problem for electro-conductive textiles under certain circumstances. A high contact resistance can induce hotspots, while a variable contact resistance may cause malfunctioning of the components that are interconnected by the electro-conductive yarns. Moreover, the contact robustness should be preserved over time and various treatments such as washing or abrading should not alter the functioning of the electro-conductive textiles. The electrical resistance developed in the contact point of two interlacing electro-conductive yarns is the result of various factors. The influence of diameter of the electro-conductive stainless steel yarns, the weave pattern, the weft density, and the abrasion on the contact resistance was investigated. Hybrid polyester fabrics were produced according to the design of experiments (DoE) and statistical models were found that describe the variation of the contact resistance with the selected input parameters. It was concluded that the diameter of the stainless steel warp and weft yarns has a statistically significant influence on the contact resistance regardless of the weave. Weft density had a significant influence on the contact resistance but only in case of the twill fabrics. Abrasion led to an increase in contact resistance regardless of the weave pattern and the type of stainless steel yarn that was used. Finally, a combination of parameters that leads to plain and twill fabrics with low contact resistance and robust contacts is recommended.

2008 ◽  
Vol 55-57 ◽  
pp. 413-416 ◽  
Author(s):  
C.I. Huang ◽  
C.I. Su ◽  
Ching Wen Lou ◽  
Wen Hao Hsing ◽  
Jia Horng Lin

Recently, development of technology increases human life quality and gradually raises the value of health protection in human’s concept. Bamboo has multi-functional including far infrared radiation, deodorization and anion generation. Therefore, bamboo charcoal has been widely used in textile industry. Moreover, development of technology also increased the electromagnetic hazard in human’s daily life. This study aims to develop a manufacturing process of functional composite yarn-dyed woven fabrics. In the manufacturing process, the materials included pure cotton yarn, stainless steel fiber(called metallic yarn) and viscose rayon yarn containing bamboo charcoal (called bamboo charcoal yarn) were used for making the bamboo charcoal/stainless steel composite woven fabric. The composite woven fabrics were woven by using same warp yarn and two kinds of weft yarn that contained bamboo charcoal and stainless steel. The composite fabrics had two different structures. Those fabrics were changed the order of bamboo charcoal yarn and metallic yarn. The ratios of weft yarn were 1 end of bamboo charcoal yarn to 1 end of metallic yarn and 3 ends of bamboo charcoal yarn to 1 end of metallic yarn. Furthermore, the fabrication of composite fabrics that included plain, 2/2 twill and dobby were changed. The composite woven fabrics were finished and laminated by TPU film to enhance the waterproof and vapor permeable functions. The laminated composite fabrics were evaluated by far-infrared coefficient, anion generation rate, water vapor permeability, water resistance, surface electric resistance and electromagnetic shelter property to obtained optimal manufacturing process.


2019 ◽  
Vol 90 (11-12) ◽  
pp. 1354-1371
Author(s):  
Marzieh Javadi Toghchi ◽  
Carmen Loghin ◽  
Irina Cristian ◽  
Christine Campagne ◽  
Pascal Bruniaux ◽  
...  

The main objective of the present study was to investigate the increase in the electromagnetic shielding effectiveness (EMSE) of a set of five variants of three-dimensional (3D) warp interlock woven fabrics containing silver multifilament yarns arranged in a 3D orthogonal grid. The EMSE enlargement as a factor of increasing the quantity of the conductive material per unit area was investigated. The quantity of the conductive material per unit area in a 3D woven fabric can be enlarged by increasing either the yarn undulation or the number of conductive yarn systems, while the yarn density and yarn fineness are fixed. Thus, the binding depth of the conductive warp was gradually increased for the first four variants in order to increase the yarn undulation. Alternatively, the conductive weft system was doubled for the last variant with the aim of increasing the quantity of the conductive component. It should be noted that changing the weave structure requires less effort and energy while keeping the same threading of warps in the reed compared to altering the warp density. The EMSE was measured in an anechoic chamber and the shielding was satisfactory for all the variants in the frequency range of 1–6 GHz (19–44 dB). The results revealed that increasing only 7% of the waviness degree of the conductive warps led to 17% EMSE improvement due to increasing of the conductive yarns through the thickness of the variants. Moreover, no upward EMSE was detected for the last variant, despite the fact that the conductive weft system was doubled.


2012 ◽  
Vol 82 (20) ◽  
pp. 2062-2070 ◽  
Author(s):  
Li Li ◽  
Song Liu ◽  
Feng Ding ◽  
Tao Hua ◽  
Wai Man Au ◽  
...  

Conductive fabrics usually exhibit two types of electrical resistance: the length-related resistance and contact resistance. The length-related resistance increases with the applied extensile force, whereas the contact resistance decreases with the contact force. The resistance of conductive knitted fabrics could be modeled by the superposition of the length-related resistance and contact resistance. Three experiments were conducted to investigate the resistance of conductive yarns: two overlapped conduct yarns and conductive knitting stitches under unidirectional extensile forces, respectively; and the corresponding empirical equations were developed. The relationship of the resistance, tensile force, fabric length and width were established. The fitting curves with high coefficient of determinations (>0.94) and low standard errors (<0.18) given by the modeling equations were achieved. Therefore, the proposed model could be used to compute the resistance of the conductive knitting fabrics under unidirectional extension.


2019 ◽  
Vol 14 ◽  
pp. 155892501986096 ◽  
Author(s):  
Ilkan Özkan ◽  
Abdurrahman Telli

In this study, stainless steel, copper, and silver wires were intermingled with two polyamide 6.6 filaments through the commingling technique to produce three-component hybrid yarns. The produced hybrid yarns were used as weft in the structure of plain woven fabric samples. The electromagnetic shielding effectiveness parameters of samples were measured in the frequency range of 0.8–5.2 GHz by the free space technique. The effects of metal hybrid yarn placement, number of fabric layers, metal types, and wave polarization on the electromagnetic shielding effectiveness and absorption and reflection properties of the woven fabrics were analyzed statistically at low and high frequencies separately. As a result, the samples have no shielding property in the warp direction. Metal types show no statistically significant effect on electromagnetic shielding effectiveness. However, fabrics containing stainless steel have a higher absorption power ratio than copper and silver samples. Double-layer samples have higher electromagnetic shielding effectiveness values than single-layer fabrics in both frequency ranges. However, the number of layers does not have a significant effect on the absorbed and reflected power in the range of 0.8–2.6 GHz. There was a significant difference above 2.6 GHz frequency for absorbed power ratio. An increase in the density of hybrid yarns in the fabric structure leads to an increase in the electromagnetic shielding effectiveness values. Two-metal placement has a higher absorbed power than the full and one-metal placements, respectively. The samples which have double layers and including metal wire were in their all wefts reached the maximum electromagnetic shielding effectiveness values for stainless steel (78.70 dB), copper (72.69 dB), and silver composite (57.50 dB) fabrics.


2015 ◽  
Vol 749 ◽  
pp. 265-269 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
Chien Teng Hsieh ◽  
Jan Yi Lin ◽  
Ching Wen Lou

This study uses 0.08mm copper wire and nickel-coated copper wire as the core and 75 D far infrared filament as the wrapped material to manufacture Cu/FIR-PET wrapped yarn, Ni-Cu/FIR-PET wrapped yarn and Ni-Cu/Cu/FIR-PET wrapped yarn. The three optimum metallic/FIR-PET wrapped yarns are then weaving into Cu/FIR-PET woven fabrics, Ni-Cu/FIR-PET woven fabrics and Ni-Cu/Cu/FIR-PET woven fabrics. Tensile property of metallic/FIR-PET wrapped yarns, electrical resistance of metallic/FIR-PET wrapped yarns, surface resistivity of metallic/FIR-PET woven fabrics and electromagnetic shielding effectiveness of metallic/FIR-PET woven fabric are discussed. According to the results, the optimum tenacity and elongation are chosen as 7 turns/ cm, electrical resistance of Ni-Cu/Cu/FIR-PET wrapped presents the best value, Cu/FIR-PET woven fabric has the lowest surface resistivity and Ni-Cu/Cu/FIR-PET woven fabric shows the best EMSE at 37.61 dB when the laminating-layer number is double layer and laminating at 90 ̊. In this study, three kinds of metallic/FIR-PET woven fabrics are successfully manufactured and looking forward to applying on industrial domains.


2020 ◽  
Vol 20 (2) ◽  
pp. 133-139
Author(s):  
Carla Hertleer ◽  
Jeroen Meul ◽  
Gilbert De Mey ◽  
Simona Vasile ◽  
Sheilla A. Odhiambo ◽  
...  

AbstractElectro-conductive (EC) yarns can be woven into a hybrid fabric to enable electrical current to flow through the fabric from one component A to another component B. These hybrid fabrics form the bases of woven e-textiles. However, at the crossing point of an EC yarn in warp and in weft direction, there is a contact resistance and thus generation of heat may occur in this area. Both phenomena are inseparable: if the contact resistance in the EC contact increases, the generated heat will increase as well. Predicting this electrical and thermal behavior of EC contacts in hybrid woven fabrics with stainless steel yarns is possible with a mathematical model based on the behavior of a metal oxide varistor (MOV). This paper will discuss in detail how this can be achieved.


Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1570
Author(s):  
Beti Rogina-Car ◽  
Stana Kovačević ◽  
Ivana Schwarz ◽  
Krste Dimitrovski

The subject of the paper focuses on the effect of weave architecture on microbial barrier properties of woven fabrics or more precisely on identifying crucial elements of weave architecture that dominantly influence bacteria penetration in dry condition. For that purpose, 12 samples of cotton fabrics were woven and examined. In their structure, all samples had the same yarns (36 tex) in warp and weft, same densities of warp (24 yarns/cm), two weft densities (24 and 20 yarns/cm) and six different basic weave structures. Microbial barrier permeability was determined according to a previously developed test method in cooperation with University Hospital Center Zagreb. Bacterial endospores of apathogenic species of the genus Bacillus: Geobacillus stearothermophilus and Bacillus atrophaeus were used. The effect of weave pattern on microbial barrier properties was significant. Weave patterns, decisively determined the number of influencing pores and its sizes in woven fabrics, as well as the yarn floating which jointly almost perfectly correlated with bacteria penetration through the woven fabric. Multiple linear regression of pore numbers and floating threads produced equations which correspond in 99% to the measuring results for densities 24/24 and 24/20, and more than 98% considering both densities of the set. Among compared weave patterns, satin weave had significantly lower permeability of microorganisms (six–seven times) than basket weave (the highest), for both densities.


2021 ◽  
Vol 2021 ◽  
pp. 348-354
Author(s):  
I.R. Radulescu ◽  
L. Surdu ◽  
E. Visileanu ◽  
I. Sandulache ◽  
C. Morari ◽  
...  

Electromagnetic shielding based on textile fabrics is important in applications for ensuring proper work of electronic equipment and for protection of human’s health. Fibre-based materials include a good capability for a precise design of the physical and electric properties of the EM shields. There are two main methods to impart electroconductive properties to textile fabrics: insertion of conductive yarns into the fabric structure and coating with conductive layers. In our approach, both methods were applied: cotton woven fabrics with conductive yarns of stainless steel and silver, were coated by magnetron sputtering with stainless steel layers. Electromagnetic shielding effectiveness (EMSE) was determined by Transversal-Electric- Magnetic (TEM) cell measurement system, according to standard ASTM ES-07. Moreover, EMSE was determined for the superposition of the manufactured textile shields. The stainless-steel plasma coating improves EMSE with 20 dB in case of the fabrics with stainless steel yarns and with 15-17 dB in case of the fabrics with silver yarns, in the frequency range of 0.1-1000 MHz. By superposition of the plasma coated shields, the gain in EMSE achieved was of 6 dB for the fabrics with stainless steel yarns and of 5-8 dB for the fabrics with silver yarns, on the same frequency range. EMSE has significant higher values in case of the superposed shields with silver yarns and stainless-steel coating for the frequency domain of 100-1000 MHz, due to the higher thickness and the significant contribution of the multiple reflection term.


2014 ◽  
Vol 910 ◽  
pp. 238-241 ◽  
Author(s):  
Jia Horng Lin ◽  
Zhi Cai Yu ◽  
Jian Fei Zhang ◽  
Ching Wen Lou

In this research, the B/A/S composite yarns were fabricated using the stainless steel wires as core yarn, antibacterial nylon and bamboo charcoal polyester filaments as inner wrapped yarn and outer wrapped yarn, respectively. The composite yarns with a wrapping number of 8, 11, 14 turns/cm were fabricated on a hollow spindle spinning machine. Furthermore, the composite fabrics were woven with the B/A/S composite yarns as weft yarns and the PET as the warp yarns. These fabrics were evaluated in terms of far infrared (FIR) emissivity and the air permeability. The presence of the bamboo charcoal was found to increase the FIR emissivity. The highest of the FIR emissivity was obtained when the weft yarns with a wrapping number of 11 turns/cm. The lamination numbers of the woven fabrics varied from 1-5 layers. The far infrared emissivity and air permeability of the woven fabrics was 0.94 and 268 cm3/cm2/s when the lamination numbers was 2 layers and the wrapping number was 11 turns/cm.


2017 ◽  
Vol 88 (11) ◽  
pp. 1308-1318 ◽  
Author(s):  
Yuanfang Zhao ◽  
Li Li

Limited researches have been proposed regarding the theoretical model of conductive woven fabric. In a previous study, one type of simulation model was derived to compute the resistance of conductive woven fabric. This paper proposed another fast estimated method to obtain the electrical resistance of conductive thermal woven fabrics (CTWFs) based on the previous model but design oriented. This new model has a similar predicted effect, for which the maximum deviation is less than 1.2% compared to the previous one. The cover factor was a major factor in this model, which assists designers to comprehend and manage the method rapidly. The results revealed that the proposed fast estimated model was well fitted ( P-value < 0.05) and could well simulate the electrical resistance of CTWFs within a certain error variation. According to this model, designers can independently estimate the electrical resistance and design customized products of CTWFs, which will be produced effectively by reducing extra waste of energy and cost.


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