The Role of the Atmosphere on Boron-Activated Sintering of Ferrous Powder Compacts

2018 ◽  
Vol 18 (1) ◽  
pp. 6-20 ◽  
Author(s):  
V. Vassileva ◽  
H. Danninger ◽  
S. Strobl ◽  
Ch. Gierl-Mayer ◽  
R. de Oro Calderon ◽  
...  

Abstract Boron has been known to activate densification during sintering of ferrous powder compacts, though with risk of embrittlement. In the present study, specimens Fe-B and Fe-C-B prepared from standard atomized iron powder with addition of ferroboron Fe-21%B were sintered in different atmospheres, and the resulting microstructures and properties were studied. It showed that the activating effect of boron is observed during sintering in argon and in hydrogen while sintering in N2 containing atmospheres results in rapid deactivation of boron, through formation of stable BN. In hydrogen atmosphere, surface deboronizing was observed to considerable depth. Ar is chemically inert, but Ar trapped inside closed pores tends to inhibit further densification. The impact energy data indicated that the embrittling effect of boron is enhanced significantly by presence of carbon. In the fracture surfaces, transgranular cleavage fracture can be observed both at very low and high impact energy values.

2019 ◽  
Vol 71 (7) ◽  
pp. 893-900 ◽  
Author(s):  
Lei Dong ◽  
Xiaoyu Zhang ◽  
Kun Liu ◽  
Xiaojun Liu ◽  
Ruiming Shi ◽  
...  

Purpose The purpose of this paper is to investigate the tribological properties of the WC/TiC-Co substrate under different loading conditions under three impact abrasive wear conditions. Design/methodology/approach The three body collisional wear behavior of Co alloy with WC and TiC at three impact energy was studied from 1 to 3 J. Meanwhile, the microstructure, hardness, phase transformation and wear behavior of these specimens were investigated by scanning electron microscopy, Rockwell hardness (HRV), EDS and impact wear tester. The resulting wear rate was quantified by electronic balance measurements under different pressures. Findings The specific wear rate increases with the increase of the nonlinearity of the impact energy and the increase in the content of WC or TiC. The effect of TiC on wear rate is greater than that of WC, but the hardness is smaller. The wear characteristics of the samples are mainly characterized by three kinds of behavior, such as cutting wear, abrasive wear and strain fatigue wear. The WC-Co with fewer TiC samples suffered heavier abrasive wear than the more TiC samples under both low and high impact energy and underwent fewer strain fatigue wears under high impact energy. Originality/value The experimental results show that the wear resistance of the Co alloy is improved effectively and the excellent impact wear performance is achieved. The results can be used in cutting tools such as coal mine cutting machines or other fields.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Dongdong You ◽  
Dehui Liu ◽  
Hangjian Guan ◽  
Qingyun Huang ◽  
Zhiyu Xiao ◽  
...  

To enhance the impact energy of powder high-velocity compaction (HVC) and thus improve the green density and mechanical properties of the resulting compacts, a mechanical energy storage method using combination disc springs is proposed. The high impact energy is achieved by modifying existing equipment, and the hydraulic control system is developed to implement the automatic control of the energy produced from the disc springs. An interdisciplinary cosimulation platform is established using the ADAMS, AMESim, and LabVIEW software packages to perform the interactive control of the simulation process and the real-time feedback of the simulation results. A mechanical-hydraulic cosimulation of the energy control virtual prototype of the testing machine is conducted using this platform. The influence of the impact energy on the green density is studied according to the HVC experimental results of the iron-based powders, and then, the green compact with the higher relative density is produced. The experimental results indicate that the energy enhancement method using the combination disc springs is reasonable and that the hydraulic control scheme is reliable.


2007 ◽  
Vol 26-28 ◽  
pp. 913-916 ◽  
Author(s):  
Sang Mok Lee ◽  
Bong Hwan Kim ◽  
Je Sik Shin ◽  
B.M. Moon

A Mo-free high-Cr cast iron with superior impact-wear resistance was tried to develop for mill balls by alloy design and subsequent heat treatment. The Cr/C ratio was varied up to 7.7 in order to minimize and eventually eliminate Mo addition, still ensuring hardenability. For the proper balance between abrasion resistance and toughness, the combined effects of each heat treatment parameters on the mechanical properties were systematically investigated using Taguchi method and response surface method (RSM), well recognized as powerful tools of the designs of experiments (DOE). It was found that hardness and impact energy were mainly affected by tempering and destabilization conditions, respectively. It is noted that high impact energy of 5.2 J/cm2 was obtained without deteriorating hardness (54 HRc) during the verification experiments under the heat treatment condition optimized by the DOE analyses.


Author(s):  
Yousry B. I. Shaheen ◽  
Fatma M. Eid ◽  
Omnia Mesalam

Ferrocement is one of the structural materials, widely used due to its advantages from its particular behavior such as mechanical properties, and impact strength. This paper deals with the impact studies and energy absorption properties of ferrocement slabs. For these studies, 11 different ferrocement slabs of size 50 mm X 500 mm X 25 mm were cast with alteration in the combinations of mesh layers and test results are analyzed to find the different crack patterns .The test specimens were loaded by 3.10 kg under its height 1.20 m in the center of plates. The ferrocement plates were divided into 4 groups reinforced with steel mesh, steel mesh with steel bars, percentage of rubber and fiber. The impact energy at initial cracking stage and at failure was determined for all the slabs. Results of reinforced ferrocement plates emphasized that increasing the number of the steel mesh layers in the ferrocement forms increases the first cracking load, ultimate load and energy absorption. Using steel bars with steel meshes led to higher energy absorption than that obtained when using mild steel bars only. Using rubber and fiber achieved high impact energy.


Author(s):  
Mingyu Sun ◽  
Xuemin Wang ◽  
R.D.K. Misra

700 MPa grade Ti and Nb-Ti microalloyed steels produced by thermo-mechanical control rolled processes (TMCP) were studied to elucidate texture that contributes to delamination and consequent impact toughness. The microstructure of Ti and Nb-Ti steels consisted of ferrite and bainite. Compared with Ti steel, Nb-Ti steel was characterized by a microstructure with finer ferrite and more bainite. The results from tensile and impact tests indicated that there is insignificant change in tensile properties, but toughness was greater in Nb-Ti steel compared with Ti steel. More severe delamination in Nb-Ti steel is attributed to stronger α-fiber (RD ||<110>) texture than Ti steel, especially {100}<110>, {113}<110> and {112}<110> texture. Typical cleavage river patterns were not observed on delaminated fracture surface, instead the cleavage fracture surface indicated some dimples. Interestingly, the impact energy of samples with delamination was greater than samples without delamination in the ductile–brittle transition region. The study suggests that delamination in the ductile–brittle transition zone may also be representative of high toughness.


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