On the Utilization of High Rate Pre-Cracked Charpy Test Results and the Master Curve to Obtain Accurate Lower Bound Toughness Predictions in the Ductile-to-Brittle Transition

2009 ◽  
pp. 253-253-21 ◽  
Author(s):  
JA Joyce
Author(s):  
Sergio Cicero ◽  
Tiberio García ◽  
Virginia Madrazo ◽  
Jorge Cuervo ◽  
Estela Ruiz ◽  
...  

This paper analyses the notch effect in ferritic-pearlitic steel S275JR in a range of temperatures within the material Ductile-to-Brittle Transition Zone (DBTZ). The notch effect is evaluated in terms of load-bearing capacity, apparent fracture toughness (modeled here using the Theory of Critical Distances) and fracture micromechanisms. The concept of Master Curve in notched conditions is also presented. To this end, experimental results obtained in S275JR notched specimens are presented, together with Scanning Electron Microscopy (SEM) fractographies. The analysis is performed at −50 °C, −30 °C and −10 °C, the material Transition Temperature (T0) being −26.1 °C, with the notch radii ranging from 0 mm (crack-type defects) up to 2.0 mm. The results show how the lower the temperature the larger the notch effect, and also that the evolution of both the load bearing capacity and the apparent fracture toughness is directly related to the evolution of fracture micromechanisms. Moreover, the proposed Master Curve in notched conditions has provided good predictions of the experimental results.


Author(s):  
Sergio Cicero ◽  
Tiberio Garcia ◽  
Virginia Madrazo

This paper presents the Notch-Master Curve as a model for the prediction of the apparent fracture toughness of ferritic steels in notched conditions and operating at temperatures corresponding to their ductile-to-brittle transition zone. The Notch-Master Curve combines the Master Curve of the material in cracked conditions and the notch corrections provided by the Theory of Critical Distances. In order to validate the model, the fracture resistance results obtained in fracture tests performed on notched CT and SENB specimens are presented. The results gathered here cover four ferritic steels (S275JR, S355J2, S460M and S690Q), three different notch radii (0.25 mm, 0.50 mm and 2.0 mm) and three different temperatures within the corresponding ductile-to-brittle transition zone. The results demonstrate that the Notch Master Curve provides good predictions of the fracture resistance in notched conditions for the four materials analyzed.


Author(s):  
Sumit Bhowmik ◽  
Prasanta Sahoo ◽  
Sanjib Kumar Acharyya ◽  
Sankar Dhar ◽  
Jayanta Chattopadhyay

The paper considers the effect of microstructure degradation on fracture toughness of 20MnMoNi55 pressure vessel steel. This degradation is reflected through the shift of fracture toughness vs. temperature curve along the temperature axis and rise in reference temperature in ductile to brittle transition (DBT) region. Hardness also depends on the microstructure of metallic alloys. The present study explores the correlation between hardness and fracture toughness for different microstructures in order to calibrate loss in toughness from hardness. The master curve reference temperature and microhardness for different microstructures are measured experimentally. It is observed that there exists a fair linear relation between microhardness and reference temperature.


Author(s):  
Robin J. Smith ◽  
Andrew H. Sherry ◽  
Anthony J. Horn ◽  
Adam C. Bannister

This paper describes a method by which the elastic-plastic crack driving force, J, of a 1T SE(B) may be calculated using Charpy V-notch absorbed impact energy, Uel+pl,LLD. The method is applicable in the lower ductile-to-brittle transition regime of fracture behaviour and permits the calculation of equivalent critical J-integral values, Jc, using Uel+pl,LLD data. The method is demonstrated using a ferritic steel study material. Comparisons are made between the predictions of a Uel+pl,LLD scaling approach, which was derived using a Weibull stress model, and experimental test data for a ferritic steel. The approach was evaluated using experimental test data composed of instrumented Charpy impact test results and SE(B) fracture toughness test results. The probabilistic predictions were found to be in good agreement with experimental values. Extension of the methodology is recommended to include other material flow properties. Further work is required to ascertain the accuracy of the approach at higher temperatures in the ductile-to-brittle transition temperature range. A practical method for applying the methodology in practice to allow description of the behaviour of a wide range of ferritic steel materials has been outlined.


2019 ◽  
Vol 141 (2) ◽  
Author(s):  
K. Bhattacharyya ◽  
S. Acharyya ◽  
S. Dhar ◽  
J. Chattopadhyay

In this work, variation of the Beremin parameters with temperature for reactor pressure vessel material 20MnMoNi55 steel is studied. Beremin model is used, including the effect of plastic strain as originally formulated in the Beremin model. A set of six tests are performed at a temperature of −110 °C in order to determine reference temperature (T0) and master curve for the entire ductile-to-brittle transition (DBT) region as per the ASTM Standard E1921. Monte Carlo simulation is employed to produce a large number of 1 T three-point bending specimen (TPB) fracture toughness data randomly drawn from the scatter band obtained from the master curve, at different temperatures of interest in the brittle dominated portion of DBT region to determine Beremin model parameters variation with temperatures.


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