scholarly journals Objective technical monitoring of the condition of the sucker rod pumping unit

2018 ◽  
pp. 155-163
Author(s):  
V.V. Lopatin ◽  
Keyword(s):  
2017 ◽  
Vol 68 (10) ◽  
pp. 2289-2292
Author(s):  
Dorin Badoiu ◽  
Georgeta Toma

One of the solutions to reduce the production and maintenance costs of the sucker rod pumping installations is to develop automated systems for regulating and controlling their operations. The development of these automated systems requires an attentive modeling of the dynamics of the mechanism of the pumping unit, process in which the identification of the values of the parameters involved in the calculations plays an essential role. The paper presents the manner of determining the values of some parameters of the mechanism of a C-320D-256-100 pumping unit starting from the variation on a cinematic cycle of the motor torque at the crank shaft. Simulations were performed with a computer program developed by the authors, and the experimental records were processed with the program Total Well Management.


2013 ◽  
Vol 10 (1) ◽  
pp. 73-80 ◽  
Author(s):  
Kun Li ◽  
Xianwen Gao ◽  
Zhongda Tian ◽  
Zhixue Qiu
Keyword(s):  

2019 ◽  
pp. 82-91 ◽  
Author(s):  
A. S. Galeev ◽  
G. I. Bikbulatova ◽  
R. N. Suleymanov ◽  
O. V. Filimonov ◽  
S. L. Sabanov ◽  
...  
Keyword(s):  

2021 ◽  
Author(s):  
Yuzar Aryadi ◽  
Azis Hidayat ◽  
Hilman Lazuardi ◽  
Syahroni Isnanto ◽  
Bonni Ariwibowo ◽  
...  

Abstract SCADA optimization platform is implemented to monitor and evaluate well performance. For Sucker Rod Pump, SCADA Optimization Software can be used to monitor the unit balance and gearbox torque. In some ways, not all required well configuration data for SCADA Optimization Software to do a calculation of counterbalance torque (CBT) for pumping unit balance and gearbox torque evaluation are available. Standard field Counterbalance Effect (CBE) measurement might be performed to calculate the CBT value. However, this standard procedure is limited to well that run on balance condition. For well with unbalance condition, the measured CBE needs to be adjusted by a correction factor which the equation will be presented in this paper. The corrected CBE value from the new equation is then inputted to the SCADA Optimization software to perform day-to-day real-time monitoring of pumping unit balance and gearbox torque. Derivation of the CBE correction factor equation is presented. Validation upon this new equation is performed by comparing the result with electrical measurement on the pumping unit motor. Using the calculated CBT from the new equation, SCADA Optimization Software performs gearbox torque and pumping unit balance analysis based on every collected dynamometer card. Calculated CBT from the new equation provided results in gearbox torque distribution pattern that match with measured electrical parameter distribution along the stroke. This CBT value assists SCADA optimization software to calculate pumping unit balance and gearbox torque. Alarm in the SCADA optimization software that coming from an anomaly on pumping unit balance and gearbox torque help operator to do preventive maintenance so that pumping unit component especially the gearbox could have longer run life.


Author(s):  
Guixi Li ◽  
Rujian Ma ◽  
Jungang Wang

The dynamic performance of hydraulic beam pumping units was analyzed in this paper by using the theory of mechanical vibrations. The house-head movement of the pumping unit is mainly uniform, except the alternation period of upper- and down-strokes. Under the action of the house-head movement, the vibration of the system, the sucker-rod and, furthermore, the dynamic stress will be induced. The results indicate that the movement of the downhole pump includes two parts. One is the movement following the horse-head. The other is the dynamic response excited by the support movement. When the parameters of the system are selected reasonably, over-stroke of the pump will appear. This is because the movement of the hydraulic piston obeys a particular law. The maximum displacement increases, and the maximum dynamic stress decreases with depth. The changing of maximum dynamic stress with depth obeys quadratic law.


Author(s):  
A. N. Tsvetkov ◽  
V. Yu. Kornilov ◽  
A. R. Safin ◽  
A. G. Logacheva ◽  
T. I. Petrov ◽  
...  

Modern trends in the development of technology are based on the need for experimental studies of the equipment being developed in laboratory conditions with the maximum approximation of the operating modes to real ones. Such studies are impossible without the development of specialized stands with test automation systems. Automation of processes involves the organization of measuring channels as part of a stand using analog-to-digital conversion (ADC), digital-to-analog conversion (DAC), digital-todigital conversion (DDC) and the development of a hardware-software complex (HSC) based on high-speed computing devices. As part of the project to create new high-tech equipment, the specialists of FSBEI HE “KSPEU” and JSC “ChEAZ” developed and created an experimental stand designed to verify and confirm the correctness of the selected structural and circuit solutions used in the design of a synchronous valve electric motor (SVEM) and rod control station borehole pumping unit (RC SBPU). The object of experimental research was the prototype and prototype electric drives of oil pumping units, as well as their components: SVEM and RC SBPU. The article discusses the ways of organizing the measuring and control channels of the measuring and information system of the experimental bench, which allows to study samples of synchronous valve motors and control stations of the sucker rod pump unit in the regimes that are as close as possible to real field conditions simulating the operation of the oil pumping unit of the sucker rod pump unit. Thus, in the experimental stand, analog, discrete and digital control and control channels are implemented.


Author(s):  
V. A. Manakhov ◽  
A. N. Tsvetkov

TARGET. The purpose of this work is to develop a method for diagnostics of equipment of sucker rod pumping units (SRPU) during operation according to the parameters of the wattmetrogram. A wattmetering module is used as a measuring element, the developed software in the MatLab software package serves as a tool for processing vibration signals. The technical condition of the sucker rod pumping unit is analyzed by the parameters of the wattmetrogram and the amplitude spectra of the object under study, formed using the fast Fourier transform procedure in the MatLab software environment.METHODS. The wattmetering method allows you to control the sucker rod-pumping unit during its operation under voltage. This control method is highly accurate, sensitive to developing defects, and allows the use of computer technologies for signal processing and analysis.RESULTS. The wattmetering method is fully disclosed. The construction of the spectrum is considered. The relationship between the wattmetrogram and the dynamogram has been established. The removal and evaluation of experimental data from the operating sucker-rod pumping unit during its operation was carried out. A wattmetrogram and a dynamogram were built, a spectrum was also built, which showed the presence of defects in this installation.CONCLUSION. This method of wattmetering with the MatLab software allows you to monitor the technical condition of the sucker rod pumping unit according to the amplitude-frequency characteristics of the wattmetrogram parameters.


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