scholarly journals DEVELOPMENT OF THE NUMERICAL METHODOLOGY FOR THE ESTIMATION OF RESONANT PROCESSES AT GASTURBINE ENGINE FLOW DUCT

2020 ◽  
pp. 12-19
Author(s):  
Nikolay Shuvaev ◽  
◽  
Aleksandr Siner ◽  
Ruslan Kolegov ◽  
◽  
...  
Keyword(s):  
High Pressure ◽  
Unsteady Flow ◽  
Aircraft Engine ◽  
Operating Conditions ◽  
Design Stage ◽  
High Pressure Compressor ◽  
Wide Range ◽  
Resonant Processes ◽  
Flow Duct ◽  
Pressure Compressor

Ensuring safety of flights is the most important task that is being solved in the process of designing an aircraft engine and aircraft. The most complex are the physical processes occurring inside the aircraft engine, especially in its gas generator: combustion chamber, high-pressure compressor and high-pressure turbine. The unsteady flow of gas in the flow duct of the aircraft engine is very complex, it is difficult to model, because the flow is characterized by a wide range of time and space scales. Unsteady flow in a high-pressure compressor can cause surge and breakdown of the compressor and the entire engine as a whole. Along with the detachment flows causing the surge, in the flow duct there can be resonant phenomena associated with the propagation of powerful sound waves along the flow duct of the engine, which, when a direct and reflected wave is imposed, create a very powerful standing wave that affects the structure. With a certain combination of conditions, the coincidence of the natural frequencies of the oscillations of the air volume and the solid body, such resonant processes in the flow duct of the gas turbine engine can lead to serious breakdowns, such as breakage of rotor blades and guide vanes, destruction of the aeroengine framework and other. The main difficulty is that it is problematic to identify such processes at the design and debugging stage, since there are no suitable mathematical models, and for experimental verification it is required to withstand the specific operating conditions of the node that are not known in advance. This work is devoted to the creation of a calculation technique that will allow in the future to diagnose resonance phenomena at the design stage and thereby significantly reduce the costs for the design, testing and manufacture of an aircraft engine. The proposed technique is based on the nonstationary Navier-Stokes equations for a compressible gas.

scholarly journals Redesign of a High-Pressure Compressor Blade Accounting for Nonlinear Structural Interactions

2014 ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Sèbastien Cochon ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Forced Response ◽  
Compressor Blade ◽  
Design Stage ◽  
Blade Design ◽  
Early Integration ◽  
Nonlinear Structural ◽  
High Pressure Compressor ◽  
Structural Interactions ◽  
Pressure Compressor

Recent numerical developments dedicated to the simulation of rotor/stator interaction involving direct structural contacts have been integrated within the Snecma industrial environment. This paper presents the first attempt to benefit from these developments and account for structural blade/casing contacts at the design stage of a high-pressure compressor blade. The blade of interest underwent structural divergence after blade/abradable coating contact occurrences on a rig test. The design improvements were carried out in several steps with significant modifications of the blade stacking law while maintaining aerodynamic performance of the original blade design. After a brief presentation of the proposed design strategy, basic concepts associated with the design variations are recalled. The iterated profiles are then numerically investigated and compared with respect to key structural criteria such as: (1) their mass, (2) the residual stresses stemming from centrifugal stiffening, (3) the vibratory level under aerodynamic forced response and (4) the vibratory levels when unilateral contact occurs. Significant improvements of the final blade design are found: the need for an early integration of nonlinear structural interactions criteria in the design stage of modern aircraft engines components is highlighted.

scholarly journals High-Pressure Compressor Blade Dynamics Under Aerodynamic and Blade-Tip Unilateral Contact Forcings

2014 ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Aircraft Engine ◽  
Aerodynamic Pressure ◽  
High Pressure Compressor ◽  
Frequency Domains ◽  
Unilateral Contacts ◽  
Blade Tip ◽  
Structural Instabilities ◽  
Pressure Compressor ◽  
Numerical Strategy

Recent studies focused on the numerical prediction of structural instabilities that may arise in rotating components of an aircraft engine. These instabilities are commonly classified into two categories: those induced by aerodynamic phenomena (such as the pressure applied on the blade by the incoming air flow) and those related to structural phenomena (such as potential blade/casing contacts). Based on an existing numerical strategy for the analysis of rotor/stator interactions induced by unilateral contacts between rotating and static components, this paper aims at combining both types of instabilities and provides a qualitative analysis of structural interactions that may arise within the high-pressure compressor of an aircraft engine. The aerodynamic pressure on the blade is simplified as a sinusoidal external load whose frequency depends on the number of upstream guide vanes. Results are presented both in time and frequency domains. Detailed bifurcation diagrams and Poincaré maps underline the fundamental differences in the nature of the witnessed interactions with and without aerodynamic loading on the blade.

scholarly journals Redesign of a High-Pressure Compressor Blade Accounting for Nonlinear Structural Interactions

2014 ◽  
Vol 137 (2) ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Sébastien Cochon ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Forced Response ◽  
Compressor Blade ◽  
Design Stage ◽  
Blade Design ◽  
Early Integration ◽  
Nonlinear Structural ◽  
High Pressure Compressor ◽  
Structural Interactions ◽  
Pressure Compressor

Recent numerical developments dedicated to the simulation of rotor/stator interaction involving direct structural contacts have been integrated within the Snecma industrial environment. This paper presents the first attempt to benefit from these developments and account for structural blade/casing contacts at the design stage of a high-pressure compressor blade. The blade of interest underwent structural divergence after blade/abradable coating contact occurrences on a rig test. The design improvements were carried out in several steps with significant modifications of the blade stacking law while maintaining aerodynamic performance of the original blade design. After a brief presentation of the proposed design strategy, basic concepts associated with the design variations are recalled. The iterated profiles are then numerically investigated and compared with respect to key structural criteria such as: (1) their mass, (2) the residual stresses stemming from centrifugal stiffening, (3) the vibratory level under aerodynamic forced response, and (4) the vibratory levels when unilateral contact occurs. Significant improvements of the final blade design are found: the need for an early integration of nonlinear structural interactions criteria in the design stage of modern aircraft engines components is highlighted.

Impact of Manufacturing Variability on Multistage High-Pressure Compressor Performance

2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Alexander Lange ◽  
Matthias Voigt ◽  
Konrad Vogeler ◽  
Henner Schrapp ◽  
Erik Johann ◽  
...  
Keyword(s):  
High Pressure ◽  
Pressure Rise ◽  
Leading Edge ◽  
Back Pressure ◽  
Operating Conditions ◽  
Geometric Parameters ◽  
Maximum Efficiency ◽  
Novel Approach ◽  
High Pressure Compressor ◽  
Pressure Compressor

The present paper introduces a novel approach for considering manufacturing variability in the numerical simulation of a multistage high-pressure compressor (HPC). The manufacturing process is investigated by analyzing three of a total of ten rotor rows. Therefore, 150 blades of each of the three rows were 3D scanned to obtain surface meshes of real blades. The deviation of a scanned blade to the design intent is quantified by a vector of 14 geometric parameters. Interpolating the statistical properties of these parameters provides the manufacturing scatter for all ten rotor rows expressed by 140 probability density functions. The probabilistic simulation utilizes the parametric scatter information for generating 200 virtual compressors. The CFD analysis provides the performance of these compressors by calculating speed lines. Postprocessing methods are applied to statistically analyze the obtained results. It was found that the global performance parameters show a significantly wider scatter range for higher back pressure levels. The correlation coefficient and the coefficient of importance are utilized to identify the sensitivity of the results to the geometric parameters. It turned out that the sensitivities strongly shift for different operating points. While the leading edge geometry of all rotor rows dominantly influences the overall performance at maximum efficiency, the camber line parameters of the front stages become more important for higher back pressure levels. The analysis of the individual stage performance confirms the determining importance of the front stages—especially for highly throttled operating conditions. This leads to conclusions regarding the robustness of the overall HPC, which is principally determined by the efficiency and pressure rise of the front stages.

High Pressure Compressor Aerodynamic Performance at Uncertain Boundary Conditions

2019 ◽  
Author(s):  
Philip Magin ◽  
Florian Danner ◽  
Matthias Voigt ◽  
Ronald Mailach
Keyword(s):  
High Pressure ◽  
Boundary Conditions ◽  
Performance Metrics ◽  
Aerodynamic Performance ◽  
Operating Conditions ◽  
Cycle Performance ◽  
Probabilistic Assessment ◽  
Ambient Conditions ◽  
High Pressure Compressor ◽  
Pressure Compressor

Abstract The intended operating point of turbomachinery is subject to numerous kinds of uncertainty. These range from varying ambient conditions, across geometric deviations in a component, to system related loading variability resulting in engine-to-engine variation in component matching. In order to guarantee safe operation at all conditions, it is essential to consider the above uncertainties when designing turbomachinery. In the present work, a probabilistic assessment is performed of the influence of possible operational uncertainties on the aerodynamic performance metrics of an aero-engine multistage high pressure compressor (HPC). To propagate uncertainties, Monte Carlo simulations (MCS) with Latin Hypercube Sampling (LHS) were performed, with both correlated and uncorrelated inputs. Each sample consisted of a steady state computational fluid dynamics (CFD) evaluation of the compressor. The statistical input for the boundary conditions was acquired from a MCS of the engine cycle performance at cruise, accounting for flight-to-flight variations in ambient conditions and engine-to-engine variations in component properties. With the chosen approach, it is possible to quantify the variability in aerodynamic performance of an HPC that is subject to uncertain operating conditions and thus shows the importance of input correlations. Results highlight that deterministically determined performance metrics can differ considerably from the statistical mean, revealing the benefits of a probabilistic assessment. In contrast to performing MCS on the cycle only, a CFD based assessment can also be used to draw conclusions on the aerodynamic mechanisms responsible for changes in efficiency or surge margin.

scholarly journals Research of the possibility of improving the traction and economic characteristics of a supersonic passenger aircraft engine through minimal modifications to the high-pressure compressor

2021 ◽  
Vol 2094 (4) ◽  
pp. 042055
Author(s):  
D Yu Strelets ◽  
S A Serebryansky ◽  
M V Shkurin
Keyword(s):  
High Pressure ◽  
Numerical Model ◽  
Thermodynamic Model ◽  
Gas Dynamics ◽  
High Speed ◽  
Three Dimensional ◽  
Aircraft Engine ◽  
High Pressure Compressor ◽  
Passenger Aircraft ◽  
Pressure Compressor

Abstract In this paper, the possibilities of improving the traction and economic characteristics of a by-pass turbojet engine of a high-speed passenger aircraft due to minimal modifications of the high-pressure compressor. A thermodynamic model of the investigated engine of a new design in a three-dimensional layout was formed using an automated multicriteria optimization process. A computational assessment of the change in the characteristics of compressor modifications is carried out based on a numerical model of gas dynamics.

Advanced Exergy Analysis of a Turbofan Engine (TFE): Splitting Exergy Destruction into Unavoidable/Avoidable and Endogenous/Exogenous

2017 ◽  
Vol 0 (0) ◽  
Author(s):  
Ozgur Balli
Keyword(s):  
High Pressure ◽  
Exergy Analysis ◽  
Low Pressure ◽  
Operating Conditions ◽  
Actual Condition ◽  
Exergy Destruction ◽  
Turbofan Engine ◽  
High Pressure Compressor ◽  
Engine Components ◽  
Pressure Compressor

AbstractA conventional and advanced exergy analysis of a turbofan engine is presented in this paper. In this framework, the main exergy parameters of the engine components are introduced while the exergy destruction rates within the engine components are split into endogenous/exogenous and avoidable/unavoidable parts. Also, the mutual interdependencies among the components of the engine and realistic improvement potentials depending on operating conditions are acquired through the analysis. As a result of the study, the exergy efficiency values of the engine are determined to be 25.7 % for actual condition, 27.55 % for unavoidable condition and 30.54 % for theoretical contion, repectively. The system has low improvement potential because the unavoidable exergy destruction rate is 90 %. The relationships between the components are relatively weak since the endogenous exergy destruction is 73 %. Finally, it may be concluded that the low pressure compressor, the high pressure compressor, the fan, the low pressure compressor, the high pressure compressor and the combustion chamber of the engine should be focused on according to the results obtained.

Unsteady Flow Simulation of Buoyancy-Driven Flows in High-Pressure Compressor Disk Cavities

2018 ◽  
Author(s):  
Atsushi Tateishi ◽  
Toshinori Watanabe ◽  
Takehiro Himeno
Keyword(s):  
High Pressure ◽  
Temperature Distribution ◽  
Unsteady Flow ◽  
Large Scale ◽  
Flow Simulation ◽  
Detached Eddy Simulation ◽  
Hot Air ◽  
High Pressure Compressor ◽  
Compressor Disk ◽  
Pressure Compressor

This paper focuses on the buoyancy-induced unsteady flow phenomenon inside high-pressure compressor disk cavities. In order to understand the flow structure in a realistic configuration, a 10-stage core compressor of the NASA/GE Energy Efficient Engine is adopted as a computational target. The numerical flow simulation is conducted on a full annulus model, where the temperature distribution on the wall is modeled based on the core test results. The time-averaged flow fields are obtained by detached eddy simulation (DES) and two-dimensional axisymmetric Reynolds-averaged Navier-Stokes (RANS) simulation, and the difference is discussed in detail. The DES result showed large-scale, vortical structures with significant radial velocity fluctuations especially in the rear part of the compressor. These fluctuations create radial arm-like structure in the temperature distribution in the cavity, and greatly enhance the mixing between the bore coolant and hot air near the cavity wall. In addition, it is observed that the hot air discharged from the cavities creates a large cell at bore region, which extends across several rear stages. Although the present study successfully illustrates the entire structure of unsteady flow in heated compressor disk cavities including full stages, a more detailed validation will be needed to further confirm the applicability of DES for the targeted flow.

scholarly journals Surface roughness of real operationally used compressor blade and blisk

2019 ◽  
Vol 233 (14) ◽  
pp. 5321-5330 ◽  
Author(s):  
Philipp Gilge ◽  
Andreas Kellersmann ◽  
Jens Friedrichs ◽  
Jörg R Seume
Keyword(s):  
Surface Roughness ◽  
High Pressure ◽  
Laser Scanning ◽  
Flow Direction ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Aircraft Engine ◽  
Rotor Blades ◽  
High Pressure Compressor ◽  
Pressure Compressor

Deterioration of axial compressors is in general a major concern in aircraft engine maintenance. Among other effects, roughness in high-pressure compressor reduces the pressure rise and thus efficiency, thereby increasing the specific fuel consumption of an engine. Therefore, it is important to improve the understanding of roughness on compressor blading and their impact on compressor performance. To investigate the surface roughness of rotor blades of a compressors, different stages of an axial high-pressure compressor and a first-stage blisk (BLade–Integrated–dISK) of a regional aircraft engine is measured by a three-dimensional laser scanning microscope. Fundamental types of roughness structures can be identified: impacts in different sizes, depositions as isotropically distributed single elements with steep flanks and anisotropic roughness structures direct approximately normal to the flow direction. To characterise and quantify the roughness structures in more detail, roughness parameters were determined from the measured surfaces. The quantification showed that the roughness height varies through the compressor depending on the stage, position and the blade side. Overall complex roughness structures of different shape, height and size are detected regardless of the type of the blades.

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