scholarly journals Numerical Study of Compact Plate-Fin Heat Exchanger for Rotary-Vane Gas Refrigeration Machine

2017 ◽  
Vol 53 (2) ◽  
Author(s):  
V. V. Trandafilov ◽  
M. G. Khmelniuk

Plate-fin heat exchangers are widely used in refrigeration technique. They are popular because of their compactness and excellent heat transfer performance. Here we present a numerical model for the development, research and optimization of a plate-fin heat exchanger for a rotary-vane gas refrigeration machine. The method of analysis by graphic method of plate - fin heat exchanger is proposed. The model describes the effects of secondary parameters such as axial thermal conductivity through a metal matrix of the heat exchanger. The influence of geometric parameters and heat transfer coefficient is studied. Graphs of dependences of length, efficiency of a fin and pressure drop in a heat exchanger on the thickness of the fin and the number of fins per meter are obtained. To analyze the results of numerical simulation, the heat exchanger was designed in the Aspen HYSYS program. The simulation results show that the total deviation from the proposed numerical model is not more than 15%. 

2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.


2020 ◽  
Vol 152 ◽  
pp. 189-197 ◽  
Author(s):  
Xiaohui Yu ◽  
Hongwei Li ◽  
Sheng Yao ◽  
Vilhjalmur Nielsen ◽  
Alfred Heller

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
M. J. White ◽  
G. F. Nellis ◽  
S. A. Klein ◽  
W. Zhu ◽  
Y. Gianchandani

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.


Author(s):  
Jian Yang ◽  
Min Zeng ◽  
Qiuwang Wang

Pin fin heat exchanges are often used in cooling of high thermal loaded electronic components due to their excellent heat transfer performance. However, the pressure drop in such heat exchanges is usually much higher than that in others, so their overall heat transfer performance is seriously reduced. In order to reduce the pressure drop and improve the overall heat transfer performance for pin fin heat exchangers, porous metal pin arrays are used and the performance of fluid flow and heat transfer in heat exchanger unit cells are numerically studied. The Forchheimer-Brinkman extended Darcy model and two-equation heat transfer model for porous media are employed and the effects of Reynolds number (Re), permeability (K) and pin fin cross-section forms are studied in detail. The results show that, with proper selection of governing parameters, the overall heat transfer performance of porous pin fin heat exchanger is much better than that of traditional solid pin fin heat exchanger; the overall heat transfer performance of long elliptic porous pin fin heat exchanger is the best, that is, the heat transfer per unit pressure drop of such heat exchanger is the highest and the maximum value of the heat transfer over pressure drop is obtained at K = 2×10−7 m2.


2011 ◽  
Vol 133 (8) ◽  
Author(s):  
Juan Cevallos ◽  
S. K. Gupta ◽  
Avram Bar-Cohen

Recently, available formulations of thermally enhanced polymer composites are attractive in heat exchanger applications due to their low cost and improved corrosion resistance compared to the conventional metal options. This paper presents a systematic approach to the design of plate-fin heat exchangers made out of thermally enhanced polymer composites. We have formulated the design problem as the life cycle cost minimization problem. The integrated design model introduced here accounts for heat transfer performance, molding cost, and assembly costs. We have adopted well-known models to develop individual parametric models that describe how heat transfer performance, molding cost, and assembly cost varies as a function of the geometric parameters of the heat exchanger. Thermally enhanced polymer composites behave differently from the conventional polymers during the molding process. The desired thin walled large structures are expected to pose challenges during the filling phase of the molding process. Hence, we have utilized experimentally validated simulations to develop a metamodel to identify difficult and impossible to mold design configurations. This metamodel has been integrated within the overall formulation to address the manufacturability considerations. This paper also presents several case studies that show how the material and labor cost strongly influence the final design.


Author(s):  
Shubham Agarwal ◽  
R. P. Sharma

This is a novel study for assessing the heat transfer enhancement in a multi-row inline-tube heat exchanger using hybrid vortex generator (VG) arrays, i.e., rectangular winglet pairs (RWPs) with different geometrical configurations installed in coherence for enhanced heat transfer. The three-dimensional numerical study uses a full scale seven-tube inline heat exchanger model. The effect of roll of rectangular winglet VG on heat transfer enhancement is analyzed and optimized roll angle is determined for maximum heat transfer enhancement. Four different configurations are analyzed and compared in this regard: (a) single RWP (no roll); (b) 3RWP-inline array(alternating tube row with no roll of VGs); (c) single RWP (with optimized roll angle VGs); and (d) 3RWP-inline array(alternating tube row with all VGs having optimized roll angle). It was found that the inward roll of VGs increased the heat transfer from the immediately downstream tube but reduced heat transfer enhancement capability of other VG pairs downstream. Further, four different hybrid configurations of VGs were analyzed and the optimum configuration was obtained. For the optimized hybrid configuration at Re = 670, RWP with optimized roll angle increased heat transfer by 17.5% from the tube it was installed on and by 42% from the immediately downstream tube. Increase in j/ƒ of 36.7% is obtained by use of hybrid VGs in the optimized hybrid configuration. The deductions from the current study are supposed to well enhance the performance of heat exchangers with different design configurations.


Author(s):  
Tosha Churitter

Pins are a common type of extended surface used in the field of heat transfer; their main application being in the electronics field. Historically, pins used in heat exchangers have diameters that are considered negligible in comparison to their lengths and are therefore termed as tubes. In this report, the use of pins as an extended surface is investigated for the heat transfer on the airside (cold) of the Compact Advanced Pin Surface Heat Exchanger. The pins are circular in cross section and follow a staggered arrangement. The uniqueness of the pin design is such that they cannot be treated as tubes. Key Pin Design features are as follows: • Pins have a maximum Length: Diameter ratio of 3. • Pin Spacing to Pin Diameter ratio is greater than in traditional arrangements. • Pins function as a primary as well as secondary surface. The heat transfer performance of extended surfaces possessing the above features has not been characterized, using commercially available Computational Fluid Dynamics (CFD) software, in any research specifically focused on applications for the aerospace industry. Based on actual test results, this study specially develops a unique approach that can predict the outlet temperature of the heat exchanger to within 1% accuracy. This ‘developed’ approach is applied over cold-side mass flow rates ranging from 0.05 kg/s to 0.23 kg/s, while keeping the hot side mass flow rate constant at 0.05 kg/s. At worst, the simulation results lie within 5% accuracy and at best the simulation accuracy is 1%, a significant improvement on traditional derivations. This article specifically discusses the methodology developed to analyse the heat transfer performance of the novel pin design using Fluent 6.2. It highlights the current limitations of existing equations as well as the theoretical knowledge gap that currently exists in the analysis of pins as extended heat transfer surfaces in heat exchangers.


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