scholarly journals INFLUENCE OF INTEGRATED MACHINING ON THE CUTTING CAPACITY OF FAST-CUTTING STEEL R6M5.

2020 ◽  
Vol 89 (09) ◽  
pp. 322-327
Author(s):  
Khasan Islomovich Akhmedov ◽  
◽  
Doniyor Toshbotirovich Isaev ◽  
Khisrav Khurshid o’g’li Ashurov ◽  
Khazrat Salimjonov ◽  
...  
Keyword(s):  
Steel R6m5 ◽  
Cutting Steel ◽  
Cutting Capacity

scholarly journals Features of technology for manufacturing cast toolbills from rapid-cutting steel R6M5

2020 ◽  
pp. 68-74
Author(s):  
F. I. Rudnitsky ◽  
L. P. Dolgiy
Keyword(s):  
Computer Simulation ◽  
High Speed ◽  
High Speed Steel ◽  
Alloying Elements ◽  
Steel R6m5 ◽  
Gating System ◽  
Cutting Steel ◽  
Gear Shaping

The article presents the results of computer simulation of the crystallization of castings from high-speed steel R6M5, intended for the manufacture of cutters and gear shaping tools in the conditions of OJSC “Minsk Gear Plant”. The use of modeling made it possible to optimize the gating system, reduce this volume of the profitable part by 30–35 % and increase the yield of suitable casting, which made it possible to reduce the consumption of expensive alloying elements introduced into the melt to compensate for burnout during melting and casting.

Improving Wear Resistance of Fast-Cutting Steel R6M5 after a Volume Pulse Laser Strength

2019 ◽  
Vol 40 (3) ◽  
pp. 239-243
Author(s):  
I. A. Pinakhin ◽  
V. A. Chernigovskij ◽  
A. A. Bratsikhin ◽  
M. A. Yagmurov ◽  
Yu. A. Vladykina
Keyword(s):  
Wear Resistance ◽  
Pulse Laser ◽  
Steel R6m5 ◽  
Cutting Steel ◽  
Volume Pulse

Influence of technology parameters of free-cutting steel continuous casting on the billet internal structure

2020 ◽  
Vol 76 (2) ◽  
pp. 139-142
Author(s):  
A. T. Kunakbaeva ◽  
A. M. Stolyarov ◽  
M. V. Potapova
Keyword(s):  
Regression Analysis ◽  
Continuous Casting ◽  
Internal Structure ◽  
Sulfur Content ◽  
Manganese Content ◽  
High Quality ◽  
Correlation And Regression Analysis ◽  
Cutting Steel ◽  
Continuously Cast

Free-cutting steel gains specific working properties thanks to the high content of sulfur and phosphorus. These elements, especially sulfur, have a rather high tendency to segregation. Therefore, segregation defects in free-cutting steel continuously cast billets can be significantly developed. The aim of the work was to study the influence of the chemical composition of freecutting steel and casting technological parameters on the quality of the macrostructure of continuously cast billets. A metallographic assessment of the internal structure of cast metal made of free-cutting steel and data processing by application of correlation and regression analysis were the research methods. The array of production data of 43 heats of free-cutting steel of grade A12 was studied. Steel casting on a five-strand radial type continuous casting machine was carried out by various methods of metal pouring from tundish into the molds. Metal of 19 heats was poured with an open stream, and 24 heats – by a closed stream through submerged nozzles with a vertical hole. High-quality billets had a cross-sectional size of 150×150 mm. The macrostructure of high-quality square billets made of free-cutting steel of A12 grade is characterized by the presence of central porosity, axial segregation and peripheral point contamination, the degree of development of which was in the range from 1.5 to 2.0 points, segregation cracks and strips – about 1.0 points. In the course of casting with an open stream, almost all of these defects are more developed comparing with the casting by a closed stream. As a result of correlation and regression analysis, linear dependences of the development degree of segregation cracks and strips both axial and angular on the sulfur content in steel and on the ratio of manganese content to sulfur content were established. The degree of these defects development increases with growing of sulfur content in steel of A12 grade. These defects had especially strong development when sulfur content in steel was of more than 0.10%. To improve the quality of cast metal, it is necessary to have the ratio of the manganese content to the sulfur content in the metal more than eight.

scholarly journals Optimum Selection of Variable Pitch for Chatter Suppression in Face Milling Operations

Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 112 ◽  
Author(s):  
Alex Iglesias ◽  
Zoltan Dombovari ◽  
German Gonzalez ◽  
Jokin Munoa ◽  
Gabor Stepan
Keyword(s):  
Removal Rate ◽  
Face Milling ◽  
Heavy Duty ◽  
Variable Pitch ◽  
Thin Walls ◽  
Chatter Suppression ◽  
Milling Operations ◽  
Optimum Selection ◽  
Cutting Capacity ◽  
Selection Of

Cutting capacity can be seriously limited in heavy duty face milling processes due to self-excited structural vibrations. Special geometry tools and, specifically, variable pitch milling tools have been extensively used in aeronautic applications with the purpose of removing these detrimental chatter vibrations, where high frequency chatter related to slender tools or thin walls limits productivity. However, the application of this technique in heavy duty face milling operations has not been thoroughly explored. In this paper, a method for the definition of the optimum angles between inserts is presented, based on the optimum pitch angle and the stabilizability diagrams. These diagrams are obtained through the brute force (BF) iterative method, which basically consists of an iterative maximization of the stability by using the semidiscretization method. From the observed results, hints for the selection of the optimum pitch pattern and the optimum values of the angles between inserts are presented. A practical application is implemented and the cutting performance when using an optimized variable pitch tool is assessed. It is concluded that with an optimum selection of the pitch, the material removal rate can be improved up to three times. Finally, the existence of two more different stability lobe families related to the saddle-node and flip type stability losses is demonstrated.

Effect of Cold Deformation on the Machinability of a Free Cutting Steel

2006 ◽  
Vol 21 (4) ◽  
pp. 333-340 ◽  
Author(s):  
K. K. Ray ◽  
J. Das ◽  
A. Dixit ◽  
M. Chakraborty ◽  
S. Chakravorty ◽  
...  
Keyword(s):  
Cold Deformation ◽  
Cutting Steel

Determination of Tool Cutting Capacity

CIRP Annals ◽  
1992 ◽  
Vol 41 (1) ◽  
pp. 145-149 ◽  
Author(s):  
S. Enache ◽  
E. Sträjescu ◽  
I. Tånase ◽  
C. Opran
Keyword(s):  
Cutting Capacity ◽  
Tool Cutting

scholarly journals Efficiency increase in combined electro-chemical grinding of hard alloys by diamond metal bonded disks

2017 ◽  
Vol 2 (2) ◽  
pp. 3-8
Author(s):  
Ольга Медведева ◽  
Olga Medvedeva ◽  
Александр Янюшкин ◽  
Aleksandr Yanyushkin ◽  
Павел Архипов ◽  
...  
Keyword(s):  
Theoretical Models ◽  
Capacity Factor ◽  
Hard Alloys ◽  
Metal Bond ◽  
Disc Cutting ◽  
Efficiency Increase ◽  
The Stability ◽  
Cutting Capacity ◽  
Diamond Disc

In the paper there are emphasized problems connected with the use of diamond metal bond abrasive discs at the processing of hard alloys. The reasons of cutting capacity decrease are pointed out which limit a wide-spread use of a diamond metal bond tool. It is established that for the achievement of a required productivity and quality of ready products is possible at the expense of the application of electro-chemical and electro-physical methods of stropping and also due to the improvement of abrasive disc designs. This work reports the investigations of a cutting capacity of diamond discs at the working of hard alloys by a combined method of electro-chemical grinding with simultaneous continuous stropping. As an output parameter there was accepted a cutting capacity factor of a diamond which was assesses according to the changes in effective working capacity. On the basis of the results of the experimental data processed there were obtained theoretical models of the dependence of the cutting capacity factor upon electric and mechanical constituents of the modes of combined electro-chemical grinding. A complex of investigations directed to the detection of efficient modes ensuring the stability of cutting capacity in diamond metal bond discs is carried out. It is experimentally confirmed that the application of the method of combined electro-chemical grinding with the simultaneous continuous disc stropping at working hard alloy materials allows increasing diamond disc cutting capacity by 15% in comparison with other methods of the diamond working of such materials.

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