Reducing the electricity cost of a Three-Pipe Water Pumping System – a case study using software
Efficient control is often the most cost-effective option to improve on the running cost of a ThreePipe Water Pumping System. However, the effect of changing the control strategy (i.e. on energy consumption) is usually difficult to predict. A new simulation tool, QUICKcontrol, was used to investigate the energy cost savings potential in a Three-Pipe Water Pumping System. The influence of pump scheduling, dam level set points, control parameters and different combinations thereof were investigated. The simulation models were firstly verified with measurements obtained from the existing system to confirm their accuracy for realistic control retrofit simulations. With the aid of the integrated simulation tool, it was possible to predict savings of R195 000 per year with an average 3.8 MW of load shifted out of peak times. These control strategies can be implemented in the pumping system with a direct payback period of less than 6 months.