scholarly journals Modelling, Design and Validation of a Parallel Kinematic Robot for Additive Manufacture Applications

2021 ◽  
pp. 019-029
Author(s):  
Lahoud Marcel ◽  
Melendez Leonardo ◽  
Gil Arturo
Keyword(s):  
Additive Manufacturing ◽  
Open Source Software ◽  
Design Method ◽  
Kinematic Model ◽  
Additive Manufacture ◽  
Parallel Kinematics ◽  
Cartesian Space ◽  
Parallel Kinematic ◽  
Manufacturing Applications ◽  
Design Construction

The additive manufacture is a fabrication process that has taken huge steps in the last decade, even though the first researches and prototypes are around since almost forty years ago. In this article, a design method for a Parallel Kinematics Robot for Additive Manufacturing Applications is proposed. A numerical model is obtained from the kinematics of the robot for which the design, construction and assembly are planned using recycled materials and equipment. The control of the robot is done using open source software, allowing the planning of trajectories in the Cartesian space on a maximum designed cylindrical workspace of 300mm in diameter by 300mm high. At the end of the work the robot was identified, the kinematic model was validated and considerations for future works were given.

scholarly journals Ultra-High Early Strength Cementitious Grout Suitable for Additive Manufacturing Applications Fabricated by Using Graphene Oxide and Viscosity Modifying Agents

Polymers ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2900
Author(s):  
Alyaa Mohammed ◽  
Nihad Tareq Khshain Al-Saadi
Keyword(s):  
Graphene Oxide ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Design Method ◽  
Three Dimensional ◽  
Cementitious Materials ◽  
Fresh Properties ◽  
Manufacturing Applications ◽  
Mechanical Strengths ◽  
The Impact

One of the considerable challenges in the design of cementitious mixtures for additive manufacturing/three-dimensional (3D) printing applications is achieving both suitable fresh properties and significant mechanical strengths. This paper presents the use of graphene oxide (GO) as a promising nano reinforcement material with the potential to improve the printing feasibility and quality of a 3D printed cementitious matrix. Additionally, in this study, a viscosity modifying agent (VMA) was employed as a chemical additive to attain the required consistency and flow. The printed mixture was fabricated using various cementitious materials and waste materials. This study investigated the impact of GO and VMA on the enhancement of the 3D printing of cementitious composites through several tests. A flow test was conducted using the flow table test. The results showed a high fluidity and practical consistency, which are essential for nozzle pumping and accurateness in printed shapes. Furthermore, the bleeding test showed minimal bleeding up to hardening, and a considerable self-cleaning ability was noted during handling when conducting examinations of fresh properties. For hardened properties, the mechanical strengths were exceptionally high, especially at early ages, which is crucial for the stability of sequence layers of printed composites. The tensile strengths were 3.77, 10.5, 13.35, and 18.83 MPa at 1, 3, 7, and 28 days, respectively, and the compressive strengths were 25.1, 68.4, 85.6, and 125.4 MPa at 1, 3, 7, and 28 days, respectively. The test results showed the effectiveness of the fabricated cementitious mixture design method for meeting the requirements for 3D concrete printing applications.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

Lignin-Containing Photoactive Resins for 3D Printing by Stereolithography

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely
Keyword(s):  
Additive Manufacturing ◽  
New Products ◽  
High Surface ◽  
Fold Increase ◽  
Print Quality ◽  
Renewable Materials ◽  
Lignin Concentration ◽  
Environmentally Sustainable ◽  
Manufacturing Applications ◽  
Modified Lignin

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.

A review of additive manufacturing applications in ophthalmology

2021 ◽  
pp. 095441192110280
Author(s):  
Arivazhagan Pugalendhi ◽  
Rajesh Ranganathan
Keyword(s):  
Additive Manufacturing ◽  
Treatment Planning ◽  
Physical Object ◽  
Layer By Layer ◽  
Case Examples ◽  
Manufacturing Method ◽  
3D Cad ◽  
Stl File ◽  
Potential Applications ◽  
Manufacturing Applications

Additive Manufacturing (AM) capabilities in terms of product customization, manufacture of complex shape, minimal time, and low volume production those are very well suited for medical implants and biological models. AM technology permits the fabrication of physical object based on the 3D CAD model through layer by layer manufacturing method. AM use Magnetic Resonance Image (MRI), Computed Tomography (CT), and 3D scanning images and these data are converted into surface tessellation language (STL) file for fabrication. The applications of AM in ophthalmology includes diagnosis and treatment planning, customized prosthesis, implants, surgical practice/simulation, pre-operative surgical planning, fabrication of assistive tools, surgical tools, and instruments. In this article, development of AM technology in ophthalmology and its potential applications is reviewed. The aim of this study is nurturing an awareness of the engineers and ophthalmologists to enhance the ophthalmic devices and instruments. Here some of the 3D printed case examples of functional prototype and concept prototypes are carried out to understand the capabilities of this technology. This research paper explores the possibility of AM technology that can be successfully executed in the ophthalmology field for developing innovative products. This novel technique is used toward improving the quality of treatment and surgical skills by customization and pre-operative treatment planning which are more promising factors.

scholarly journals A Shape Optimization Method for Part Design Derived from the Buildability Restrictions of the Directed Energy Deposition Additive Manufacturing Process

Designs ◽  
2020 ◽  
Vol 4 (3) ◽  
pp. 19
Author(s):  
Andreas K. Lianos ◽  
Harry Bikas ◽  
Panagiotis Stavropoulos
Keyword(s):  
Topology Optimization ◽  
Additive Manufacturing ◽  
Energy Deposition ◽  
Design Method ◽  
Current Trend ◽  
Internal Stresses ◽  
Material Distribution ◽  
Load Case ◽  
Design Elements ◽  
Industrial Sectors

The design methodologies and part shape algorithms for additive manufacturing (AM) are rapidly growing fields, proven to be of critical importance for the uptake of additive manufacturing of parts with enhanced performance in all major industrial sectors. The current trend for part design is a computationally driven approach where the parts are algorithmically morphed to meet the functional requirements with optimized performance in terms of material distribution. However, the manufacturability restrictions of AM processes are not considered at the primary design phases but at a later post-morphed stage of the part’s design. This paper proposes an AM design method to ensure: (1) optimized material distribution based on the load case and (2) the part’s manufacturability. The buildability restrictions from the direct energy deposition (DED) AM technology were used as input to the AM shaping algorithm to grant high AM manufacturability. The first step of this work was to define the term of AM manufacturability, its effect on AM production, and to propose a framework to estimate the quantified value of AM manufacturability for the given part design. Moreover, an AM design method is proposed, based on the developed internal stresses of the build volume for the load case. Stress tensors are used for the determination of the build orientation and as input for the part morphing. A top-down mesoscale geometric optimization is used to realize the AM part design. The DED Design for Additive Manufacturing (DfAM) rules are used to delimitate the morphing of the part, representing at the same time the freeform mindset of the AM technology. The morphed shape of the part is optimized in terms of topology and AM manufacturability. The topology optimization and AM manufacturability indicator (TMI) is introduced to screen the percentage of design elements that serve topology optimization and the ones that serve AM manufacturability. In the end, a case study for proof of concept is realized.

3D Technology – Additive Manufacturing Applications and Prospects (Vol. 24, No. 9, Full Issue)

2020 ◽  
Vol 24 (09) ◽  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Environmental Impact ◽  
Real World ◽  
Vaccine Development ◽  
Health Screening ◽  
Wide Range ◽  
The World ◽  
Real World Applications ◽  
Manufacturing Applications

For the month of September 2020, APBN dives into the world of 3D printing and its wide range of real-world applications. Keeping our focus on the topic of the year, the COVID-19 pandemic, we explore the environmental impact of the global outbreak as well as gain insight to the top 5 vaccine platforms used in vaccine development. Discover more about technological advancements and how it is assisting innovation in geriatric health screening.

Recent Developments of the Multiphysics Discrete Element Method for Additive Manufacturing Modeling and Simulation

2017 ◽  
Author(s):  
John C. Steuben ◽  
Athanasios P. Iliopoulos ◽  
John G. Michopoulos
Keyword(s):  
Additive Manufacturing ◽  
Discrete Element Method ◽  
Discrete Element ◽  
Additive Manufacture ◽  
Computational Tools ◽  
Computational Performance ◽  
Macro Scale ◽  
Recent Developments ◽  
Am Processes ◽  
Element Method

Recent years have seen a sharp increase in the development and usage of Additive Manufacturing (AM) technologies for a broad range of scientific and industrial purposes. The drastic microstructural differences between materials produced via AM and conventional methods has motivated the development of computational tools that model and simulate AM processes in order to facilitate their control for the purpose of optimizing the desired outcomes. This paper discusses recent advances in the continuing development of the Multiphysics Discrete Element Method (MDEM) for the simulation of AM processes. This particle-based method elegantly encapsulates the relevant physics of powder-based AM processes. In particular, the enrichment of the underlying constitutive behaviors to include thermoplasticity is discussed, as are methodologies for modeling the melting and re-solidification of the feedstock materials. Algorithmic improvements that increase computational performance are also discussed. The MDEM is demonstrated to enable the simulation of the additive manufacture of macro-scale components. Concluding remarks are given on the tasks required for the future development of the MDEM, and the topic of experimental validation is also discussed.

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