scholarly journals The effect of oil feeding type and oil grade on the oil film bearing capacity

2021 ◽  
Vol 23 (2) ◽  
pp. 381-386
Author(s):  
Aleksander Mazurkow ◽  
Waldemar Witkowski ◽  
Adam Kalina ◽  
Bartłomiej Wierzba ◽  
Mariusz Oleksy

Two types of hydrodynamically lubricated plain journal bearings were subject to examination differing in the method used to feed them with oil. The first type was fed from a lubrication pocket and the second from the bearing face side. Mathematical models were developed with two-way oil flow allowing to determine the oil film bearing capacity, the maximum pressure, the maximum temperature, and the film oil minimum height for given position of journal relative to solid bush. Static characteristics were developed used in the further course of the study to compare operating parameters of the considered types of bearings. Another issue considered in the paper is the effect of oil VG grade on bearing performance with conditions of oil feeding taken into account and results of the research presented.

Author(s):  
S. Strzelecki ◽  
W. Wojcicki ◽  
W. Famulski

The design solutions of bearings carrying the shafts of rope wheels on the hoist tower of coal mines consists the rolling bearings or plain journal ones. Plain journal bearings allow for easy assembling and for smooth operation without vibrations. Static characteristics of journal bearings consist of oil film pressure and temperature distributions, static equilibrium position angles, load capacity, oil flow and power loss and their knowledge is the basis of bearing design. The paper comprises the static characteristics of low speed cylindrical journal bearings that are applied in the bearing system of the rope wheels of hoist tower. The calculations of these characteristics were carried-out on the assumption of adiabatic oil film.


Tribologia ◽  
2017 ◽  
pp. 87-92
Author(s):  
Stanisław STRZELECKI

Multilobed journal bearings with the lobes of small angular length are often applied in the bearing systems of grinding machine spindles, which is the most important assembly in the grinding machine. The safe operations of such bearings at proper oil film temperature can be assured by the knowledge of thermal state of bearing and its maximum temperature. This paper presents the results of the calculations of some static characteristics of a 4-lobe bearing with the lobes of small angular length and particularly its maximum oil film temperature. The oil film pressure, temperature, and viscosity fields were obtained by an iterative solution of the Reynolds', energy, and viscosity equations. Adiabatic, laminar oil film and the static equilibrium position of journal were assumed.


Tribologia ◽  
2021 ◽  
Vol 295 (1) ◽  
pp. 39-51
Author(s):  
Stanisław Strzelecki

The 8-lobe journal bearings have found application in the bearing systems of spindles of grinding machines. The design of bearings and the large number of lobes and oil grooves assures good cooling conditions of bearing. These bearings can be manufactured as the bearings with cylindrical, non-continuous operating surfaces separated by six lubricating grooves, bearings with the pericycloidal shape of the bearing bore, and as offset journal bearing. This paper presents the results of the computation of static characteristics of an offset 8-lobe journal bearing operating under the conditions of an aligned axis of journal and bush, adiabatic oil film, and at the static equilibrium position of journal. Different values of bearing length to diameter ratio, relative clearance, and lobe relative clearance were assumed. Reynolds' energy and viscosity equations were solved by means of an iterative procedure. Adiabatic oil film, laminar flow in the bearing gap, and aligned orientation of journal in the bearing were considered.


Lubricants ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 92
Author(s):  
Steven Chatterton ◽  
Paolo Pennacchi ◽  
Andrea Vania ◽  
Phuoc Vinh Dang

Tilting-pad journal bearings (TPJBs) are widely installed in rotating machines owing to their high stability, but some drawbacks can be noted, such as higher cost with respect to cylindrical journal bearings and thermal issues. High temperatures in the pads correspond to low oil-film thicknesses and large thermal deformations in the pads. Therefore, the restriction of the maximum temperature of the bearing is a key aspect for oil-film bearings. The temperature reduction is generally obtained by adopting higher oil inlet flowrates or suitable oil nozzles. In this paper, the idea of using cooled pads with internal channels in which an external cooling fluid is circulated will be applied to a TPJB for the first time. The three-dimensional TEHD model of the TPJB, equipped with a cooled pad, will be introduced, and the results of the numerical simulations will be discussed. Several analyses have been performed in order to investigate the influence of cooling conditions, such as the type, flowrate, inlet temperature and number of cooled pads. Two types of pad geometry with different cross-sections of the cooling circuit, namely, circular and six-square multi-channel sections, have been compared to the reference bearing with solid pads. Simple experimental tests were performed by means of a test rig equipped with a cooled pad bearing obtained with the additive manufacturing process, thus showing the effectiveness of the solution and the agreement with the predictions.


2009 ◽  
Vol 147-149 ◽  
pp. 450-455
Author(s):  
Stanislaw Strzelecki ◽  
Sobhy M. Ghoneam

This paper introduces the results of theoretical investigation on the dynamic characteristics of tilting 3-pad journal bearing that operates with turbulent oil film. The Reynolds, energy, viscosity and geometry equations determine the oil film pressure, temperature distributions, and oil film resultant force that are the grounds for the dynamic characteristics of bearing. These equations were solved simultaneously on the assumption of adiabatic laminar or adiabatic turbulent oil flow in the bearing gap. The stability and system damping of Jeffcott rotor operating in tilting 3-pad journal bearing was determined.


2005 ◽  
Vol 127 (3) ◽  
pp. 658-665 ◽  
Author(s):  
Kazuyuki Yagi ◽  
Keiji Kyogoku ◽  
Tsunamitsu Nakahara

This paper describes an experimental study on dimple formation under elastohydrodynamic lubrication (EHL) conditions. The oil film thickness between a ball surface and a glass disk was measured using optical interferometry, and the temperatures of both the surfaces and of the oil film averaged across it were measured using an infrared emission technique. It was found that the temperature profile across the oil film varies abruptly along the sliding direction, and the Couette flow decreases due to the viscosity wedge action as the oil flow is close to the dimple zone. The maximum temperature rise in the dimple zone sometimes reached over 400 K, thus, the phase transition of the oil from liquid to glass may not occur.


2020 ◽  
Vol 10 (10) ◽  
pp. 3529
Author(s):  
Sung-Hwa Jeung ◽  
Junho Suh ◽  
Hyun Sik Yoon

This paper presents the change of non-dimensional characteristics and thermal behavior of different sized tilting pad journal bearings (TPJBs) with the same Sommerfeld number. A three-dimensional (3D) TPJB numerical model is provided considering the thermo-elastic hydro-dynamic (TEHD) lubrication model with pad thermal-elastic deformation. The pivot stiffness is assumed to be the combination of linear and cubic stiffness based on the Hertzian contact theory. The TPJBs in a configuration of load between pad (LBP) with the same Sommerfeld number having seven different sizes are simulated, and their non-dimensional dynamic and static characteristics and thermal behavior are compared. Pad thermal and elastic deformation are both taken into account. If the changes in lubricant viscosity, thermal deformation, and elastic deformation of journal/pads due to viscous shearing are ignored, the bearings with identical Sommerfeld numbers should show the same performance characteristics. However, the heat generation at the bearing clearance during operation (a) induces a decrease in viscosity and heat transfer to journal/pads and (b) results in a thermal deformation. Furthermore, the elastic deformation of the tilting pads and pivots also affects the bearing dynamic performance. For the same Sommerfeld number, the numerical analyses provide how the viscous shearing and elastic deformation lead to a change in bearing performance. For the small bearings with the same Sommerfeld number, the non-dimensional characteristics did not change significantly, where the heat generation was small being compared to the large sized bearing. The largest change in non-dimensional characteristics occurred when the maximum temperature of the oil film increased by 30 °C or more compared to the lubricant supply temperature. The root cause of the change in the non-dimensional characteristics is the viscous shearing in the oil film, and the thermal deformation of the structures surrounding the oil film acts in combination. These results provide insight into the Sommerfeld number, which can be used for the early stage of bearing design.


Author(s):  
T. Lloyd ◽  
R. Horsnell ◽  
H. McCallion

The main and big-end bearings in reciprocating machinery are subjected to loads varying both in magnitude and direction. At present the only guidance available to the designer of such bearings may be a comparison of bearing performance in similar engines and it is fundamental to the introduction of improved design criteria that a prediction of the journal locus, peak pressures, and oil flow be readily available for a proposed geometry and loading. In this paper a numerical method of solution of this problem, utilizing a high-speed digital computer with a large one-level store, is described. The method rests on the assumption of isothermal conditions in the oil film and on the unimportance of the inertia forces associated with the journal accelerations. Numerical solutions of the Reynolds equation are obtained and stored for both wedge and squeeze film terms, at a number of journal eccentricities, by using an iterative method. The oil film force and the derivatives of this force with respect to both the journal centre position and its velocity are then found by summing these pressure distributions in the required proportions. At intermediate eccentricities, the required pressure distributions are obtained by interpolation before they are summed. The journal centre locus is obtained from a step-by-step solution of two simultaneous, ordinary differential equations involving the oil film data and the external load. In addition to the locus, the maximum pressure at any instant, the oil flow, and the friction work are calculated. For big-end bearings, journal rotational velocity is not constant and this is allowed for in the analysis. The computer program described needs no input apart from the bearing geometry and operating conditions and, because of refinement of the iteration and the integration procedures, it is economic to use for routine design studies.


Tribologia ◽  
2018 ◽  
Vol 279 (3) ◽  
pp. 131-138
Author(s):  
Jarosław SĘP ◽  
Leszek TOMCZEWSKI ◽  
Lidia GAŁDA

The hydrodynamic bearings could suffer critical damages operating in contaminated environments that cause machine breakdown. In such hard operating conditions, hydrodynamic bearings with grooved journals are less sensitive to damage compared to plain bearings. The wear resistance of the grooved journal bearings is several times greater than that of smooth journal bearings. Contaminants existing in the oil film are moved out from the bearing clearance by the groove created on the journal surface. The presence, shape, and geometry of the groove strongly influence the bearings performance. The aim of this article is to study the selected static characteristics of bearings consisting of a journal with the helical groove on its surface. The static characteristics were determined based on the flow simulation in the oil clearance. A three-dimensional, adiabatic model of the oil flow was assumed. The oil flow was described with the Navier-Stokes continuity and energy equations. The equation system was solved by the finite volume method. The numerical model of the flow was verified experimentally on a test stand. It has been established that the grooved journal application leads to a decrease of load capacity in whole range of eccentricity and for all examined clearances. The oil flow rate increase was mainly observed due to spiral groove presence on the shaft.


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