Ultrasonic multi-view total focusing method for weld defect detection on small-diameter austenitic stainless steel tubes

2019 ◽  
Vol 61 (11) ◽  
pp. 649-655
Author(s):  
Wu Bin ◽  
Yang Jing ◽  
Jiao Jingpin ◽  
He Cunfu ◽  
Qi Gaojun

Austenitic stainless steels are widely used in the key components of major equipment and the welds can be the weakest parts of equipment made with these materials. Ultrasonic waves propagate in austenitic stainless steel welds with multiple paths and modes. This study employed a multi-view total focusing method using an ultrasonic phased array for defect detection in the welds of small-diameter austenitic stainless steel pipes. The detection capability of four different direct wave modes and eight different half-skip wave modes for typical defects were compared and analysed through numerical simulation. A fusion imaging method was developed using the preferred direct and half-skip wave modes. The process was further verified with a weld defect detection experiment carried out on small-diameter austenitic stainless steel pipes. The results show that the multi-view total focusing method can efficiently detect the defects in the welds of small-diameter tubes. Compared with the single-mode imaging method, the fusion total focusing imaging approach can not only improve the signal-to-noise ratio but can also reduce the number of image artefacts.

Alloy Digest ◽  
1999 ◽  
Vol 48 (8) ◽  

Abstract ALZ 316 is an austenitic stainless steel with good formability, corrosion resistance, toughness, and mechanical properties. It is the basic grade of the stainless steels, containing 2 to 3% molybdenum. After the 304 series, the molybdenum-containing stainless steels are the most widely used austenitic stainless steels. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, and joining. Filing Code: SS-756. Producer or source: ALZ nv.


2021 ◽  
Vol 5 (2) ◽  
pp. 12
Author(s):  
Matthew M. Schmitt ◽  
Daniel J. Savage ◽  
James J. Wall ◽  
John D. Yeager ◽  
Chanho Lee ◽  
...  

The US code of Federal Regulations mandates regular inspection of centrifugally cast austenitic stainless steel pipe, commonly used in primary cooling loops in light-water nuclear power plants. These pipes typically have a wall thickness of ~8 cm. Unfortunately, inspection using conventional ultrasonic techniques is not reliable as the microstructure strongly attenuates ultrasonic waves. Work is ongoing to simulate the behavior of acoustic waves in this microstructure and ultimately develop an acoustic inspection method for reactor inspections. In order to account for elastic anisotropy in the material, the texture in the steel was measured as a function of radial distance though the pipe wall. Experiments were conducted on two 10 × 12.7 × 80 mm radial sections of a cast pipe using neutron diffraction scans of 2 mm slices using the HIPPO time-of-flight neutron diffractometer at the Los Alamos Neutron Science Center (LANSCE, Los Alamos, NM, USA). Strong textures dominated by a small number of austenite grains with their (100) direction aligned in the radial direction of the pipe were observed. ODF analysis indicated that up to 70% of the probed volume was occupied by just three single-grain orientations, consistent with grain sizes of almost 1 cm. Texture and phase fraction of both ferrite and austenite phases were measured along the length of the samples. These results will inform the development of a more robust diagnostic tool for regular inspection of this material.


Alloy Digest ◽  
2021 ◽  
Vol 70 (9) ◽  

Abstract CarTech 347 is a niobium+tantalum stabilized austenitic stainless steel. Like Type 321 austenitic stainless steel, it has superior intergranular corrosion resistance as compared to typical 18-8 austenitic stainless steels. Since niobium and tantalum have stronger affinity for carbon than chromium, carbides of those elements tend to precipitate randomly within the grains instead of forming continuous patterns at the grain boundaries. CarTech 347 should be considered for applications requiring intermittent heating between 425 and 900 °C (800 and 1650 °F). This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-1339. Producer or source: Carpenter Technology Corporation.


Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1845
Author(s):  
Francesca Borgioli ◽  
Emanuele Galvanetto ◽  
Tiberio Bacci

Low-temperature nitriding allows to improve surface hardening of austenitic stainless steels, maintaining or even increasing their corrosion resistance. The treatment conditions to be used in order to avoid the precipitation of large amounts of nitrides are strictly related to alloy composition. When nickel is substituted by manganese as an austenite forming element, the production of nitride-free modified surface layers becomes a challenge, since manganese is a nitride forming element while nickel is not. In this study, the effects of nitriding conditions on the characteristics of the modified surface layers obtained on an austenitic stainless steel having a high manganese content and a negligible nickel one, a so-called nickel-free austenitic stainless steel, were investigated. Microstructure, phase composition, surface microhardness, and corrosion behavior in 5% NaCl were evaluated. The obtained results suggest that the precipitation of a large volume fraction of nitrides can be avoided using treatment temperatures lower than those usually employed for nickel-containing austenitic stainless steels. Nitriding at 360 and 380 °C for duration up to 5 h allows to produce modified surface layers, consisting mainly of the so-called expanded austenite or gN, which increase surface hardness in comparison with the untreated steel. Using selected conditions, corrosion resistance can also be significantly improved.


Author(s):  
G. Ubertalli ◽  
M. Ferraris ◽  
P. Matteis ◽  
D. Di Saverio

Lean duplex stainless steels have similar corrosion and better mechanical properties than the austenitic grades, which ensure their extensive spreading in industrial applications as a substitute of austenitic grades. In the construction of liquid tanks, however, it is often necessary to weld such steels with a range of fittings which are commonly fabricated with austenitic stainless steel grades. Therefore, this paper examines dissimilar welded joints between LDX 2101 (or X2CrMnNiN22-5-2) lean duplex stainless steels plates and austenitic stainless steel pipes, carried out by different arc welding processes. The investigation focuses on the correlation between the welding procedures and the microstructural and mechanical properties of the welded joints.


2019 ◽  
Vol 116 (6) ◽  
pp. 618
Author(s):  
Nega Setargew ◽  
Daniel J. Parker

Zinc diffusion-induced degradation of AISI 316LN austenitic stainless steel pot equipment used in 55%Al-Zn and Zn-Al-Mg coating metal baths is described. SEM/EDS analyses results showed that the diffused zinc reacts with nickel from the austenite matrix and results in the formation of Ni-Zn intermetallic compounds. The Ni-Zn intermetallic phase and the nickel depleted zones form a periodic and alternating layered structure and a mechanism for its formation is proposed. The role of cavities and interconnected porosity in zinc vapour diffusion-induced degradation and formation of Ni-Zn intermediate phases is also discussed. The formation of Ni-Zn intermediate phases and the depletion of nickel in the austenite matrix results in the precipitation of σ-phase and α-ferrite in the nickel depleted regions of the matrix. This reaction will lead to increased susceptibility to intergranular cracking and accelerated corrosion of immersed pot equipment in the coating bath. Zinc diffusion induced precipitation of σ-phase in austenitic stainless steels that we are reporting in this work is a new insight with important implications for the performance of austenitic stainless steels in zinc containing metal coating baths and other process industries. This new insight will further lead to improved understanding of the role of substitutional diffusion and the redistribution of alloying elements in the precipitation of σ-phase in austenitic stainless steels.


2013 ◽  
Vol 718-720 ◽  
pp. 29-32 ◽  
Author(s):  
Xiao Liu ◽  
Yu Bo

The anodic polarization curves of 21Cr-11Ni austenitic stainless steels with various RE contents in 3.5% NaCl neutral solutions have been measured by electrochemical methods. The effect of RE on pitting corrosion resistance of 21Cr-11Ni stainless steels has been studied by the metallographic examination. The results show that sulfide and other irregular inclusions are modified to round or oval-shaped RE2O2S and RES after adding RE to 21Cr-11Ni stainless steesl. RE makes sulfide, and other irregular inclusions change to dispersed round or oval-shaped RE inclusions, effectively inhibits the occurrence of pitting corrosion, thereby enhancing the corrosion resistance of 21Cr-11Ni austenitic stainless steels.


Sign in / Sign up

Export Citation Format

Share Document