Midstream unit operations: unsung heroes in AAV process development

2021 ◽  
Vol 7 (10) ◽  
pp. 1309-1321
Author(s):  
Ratish Krishnan ◽  
◽  
Matthew Roach
Processes ◽  
2018 ◽  
Vol 7 (1) ◽  
pp. 9 ◽  
Author(s):  
Shu Yang ◽  
San Kiang ◽  
Parham Farzan ◽  
Marianthi Ierapetritou

Mixing is considered as a critical process parameter (CPP) during process development due to its significant influence on reaction selectivity and process safety. Nevertheless, mixing issues are difficult to identify and solve owing to their complexity and dependence on knowledge of kinetics and hydrodynamics. In this paper, we proposed an optimization methodology using Computational Fluid Dynamics (CFD) based compartmental modelling to improve mixing and reaction selectivity. More importantly, we have demonstrated that through the implementation of surrogate-based optimization, the proposed methodology can be used as a computationally non-intensive way for rapid process development of reaction unit operations. For illustration purpose, reaction selectivity of a process with Bourne competitive reaction network is discussed. Results demonstrate that we can improve reaction selectivity by dynamically controlling rates and locations of feeding in the reactor. The proposed methodology incorporates mechanistic understanding of the reaction kinetics together with an efficient optimization algorithm to determine the optimal process operation and thus can serve as a tool for quality-by-design (QbD) during product development stage.


2021 ◽  
Vol 9 ◽  
Author(s):  
Kuin Tian Pang ◽  
Shi Jie Tay ◽  
Corrine Wan ◽  
Ian Walsh ◽  
Matthew S. F. Choo ◽  
...  

The glycosylation of antibody-based proteins is vital in translating the right therapeutic outcomes of the patient. Despite this, significant infrastructure is required to analyse biologic glycosylation in various unit operations from biologic development, process development to QA/QC in bio-manufacturing. Simplified mass spectrometers offer ease of operation as well as the portability of method development across various operations. Furthermore, data analysis would need to have a degree of automation to relay information back to the manufacturing line. We set out to investigate the applicability of using a semiautomated data analysis workflow to investigate glycosylation in different biologic development test cases. The workflow involves data acquisition using a BioAccord LC-MS system with a data-analytical tool called GlycopeptideGraphMS along with Progenesis QI to semi-automate glycoproteomic characterisation and quantitation with a LC-MS1 dataset of a glycopeptides and peptides. Data analysis which involved identifying glycopeptides and their quantitative glycosylation was performed in 30 min with minimal user intervention. To demonstrate the effectiveness of the antibody and biologic glycopeptide assignment in various scenarios akin to biologic development activities, we demonstrate the effectiveness in the filtering of IgG1 and IgG2 subclasses from human serum IgG as well as innovator drugs trastuzumab and adalimumab and glycoforms by virtue of their glycosylation pattern. We demonstrate a high correlation between conventional released glycan analysis with fluorescent tagging and glycopeptide assignment derived from GraphMS. GraphMS workflow was then used to monitor the glycoform of our in-house trastuzumab biosimilar produced in fed-batch cultures. The demonstrated utility of GraphMS to semi-automate quantitation and qualitative identification of glycopeptides proves to be an easy data analysis method that can complement emerging multi-attribute monitoring (MAM) analytical toolsets in bioprocess environments.


2009 ◽  
Vol 62 (3) ◽  
pp. 277-281 ◽  
Author(s):  
Arthur Pinto Chaves ◽  
Mauricio Bergerman ◽  
Claret Antonio Vidal Abreu ◽  
Nilson Bigogno

Companhia Brasileira de Alumínio (CBA) has a preparation plant at Itamarati de Minas, MG. This plant washes two different kinds of bauxite ore, one originating from the laterization of gnaisses and another from amphybolites. Both ores have the same behavior in the coarser size fractions but behave differently under 0.355 mm (42# Tyler). In these small sizes, gneissic ores are rich in quartz and amphybolitic ores are rich in iron and titanium bearing ores. The unit operations are: scrubbing of the feed in drum scrubbers, desliming in cyclones, and screening of the scrubbed bauxite in high frequency screens (0.355 mm) - the +0.355 mm product is a final concentrate. The -0.355 mm fraction is desliming in two stage cyclones and goes to a fines gravity concentration circuit of Reichert spirals complemented by magnetic separation of the light product from the spirals. The research work, including mineralogy, process development, batch tests and pilot plant tests, is described and compared to the actual results in the industrial circuit.


Author(s):  
Shu Yang ◽  
San Kiang ◽  
Parham Farzan ◽  
Marianthi Ierapetritou

Mixing is considered as a critical process parameter (CPP) during process development due to its significant influence on reaction selectivity and process safety. Nevertheless, mixing issues are difficult to identify and solve owing to their complexity and dependence on knowledge of kinetics and hydrodynamics. In this paper, we proposed an optimization methodology using Computational Fluid Dynamics (CFD) based compartmental modelling to improve mixing and reaction selectivity. More importantly, we have demonstrated that through the implementation of surrogate-based optimization, the proposed methodology can be used as a computationally non-intensive way for rapid process development of reaction unit operations. For illustration purpose, reaction selectivity of a process with Bourne competitive reaction network is discussed. Results demonstrate that we can improve reaction selectivity by dynamically controlling rates and locations of feeding in the reactor. The proposed methodology incorporates mechanistic understanding of the reaction kinetics together with an efficient optimization algorithm to determine the optimal process operation and thus can serve as a tool for quality-by-design (QbD) during product development stage.


Author(s):  
Simon D. Roe

This chapter provides a more detailed overview of the equipment requirements for protein purification and the practical aspects of developing a purification strategy, including the ordering of unit operations, buffer preparation, and approaches to minimizing yield losses. A well-equipped laboratory is an essential prerequisite to successful protein purification and time spent in deciding needs and purchasing essential items will help to avoid panics mid-way through a protocol when a key piece of equipment is lacking. This said, one should avoid expensive purchases (unless budget is no object) as the majority of purifications can be achieved with fairly routine equipment. The few essential pieces of expensive equipment are a spectrophotometer, a centrifuge, and a chromatography set-up. In general, money is best spent in purchasing plenty of the cheaper items such as tubes, beakers, measuring cylinders, salts, and buffers. Chromatography equipment is an essential item for any purification laboratory. There are plenty of expensive chromatography set-ups available which can provide a remarkable saving in time for process development purposes. If you are not familiar with such equipment and are new to the world of protein purification, I suggest you make do with a simple chromatography set-up to start with, until you become familiar with the technique and learn more about your exact requirements and how alternative tailor-made process development kits differ. A protein purification laboratory should be equipped with supplies of tapwater, de-mineralized water, and distilled water. Electricity and sinks are taken for granted. Required equipment can be roughly grouped into three categories: • those for ancillary purposes • those for detection • those for separation Table 1 lists the essential items for the protein purification laboratory. Time and money spent wisely on buying adequate supplies of support materials will pay dividends. There is nothing more irritating than having to rush around in search of a clock or some salt half-way through a delicate purification with your enzyme degrading in front of your eyes! Key requirements are tubes, beakers, pipettes, stirrers, and timers. In addition essential chemicals include salts and buffers. Adjustable pipettes (e.g. Gilson) are essential and those suitable for sample volumes from 10 μl to 5000 μl are recommended.


Author(s):  
P. B. Basham ◽  
H. L. Tsai

The use of transmission electron microscopy (TEM) to support process development of advanced microelectronic devices is often challenged by a large amount of samples submitted from wafer fabrication areas and specific-spot analysis. Improving the TEM sample preparation techniques for a fast turnaround time is critical in order to provide a timely support for customers and improve the utilization of TEM. For the specific-area sample preparation, a technique which can be easily prepared with the least amount of effort is preferred. For these reasons, we have developed several techniques which have greatly facilitated the TEM sample preparation.For specific-area analysis, the use of a copper grid with a small hole is found to be very useful. With this small-hole grid technique, TEM sample preparation can be proceeded by well-established conventional methods. The sample is first polished to the area of interest, which is then carefully positioned inside the hole. This polished side is placed against the grid by epoxy Fig. 1 is an optical image of a TEM cross-section after dimpling to light transmission.


Author(s):  
C.K. Wu ◽  
P. Chang ◽  
N. Godinho

Recently, the use of refractory metal silicides as low resistivity, high temperature and high oxidation resistance gate materials in large scale integrated circuits (LSI) has become an important approach in advanced MOS process development (1). This research is a systematic study on the structure and properties of molybdenum silicide thin film and its applicability to high performance LSI fabrication.


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