Experimental Investigation of Two-Phase Heat Transfer in a Simulated Cooling Duct of a Piston Engine Cylinder Head

2020 ◽  
pp. 4-15
Author(s):  
O.V. Abyzov ◽  
Yu.V. Galyshev ◽  
A.K. Ivanov
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Experimental Investigation ◽  
Cylinder Head ◽  
Single Phase ◽  
Nucleate Boiling ◽  
Piston Engine ◽  
Two Phase ◽  
Engine Cylinder ◽  
Two Phase Heat Transfer

Liquid cooling of cylinder and piston parts in highly boosted internal combustion engines is generally accompanied by local phase transition phenomena, such as surface nucleate boiling. The heat transfer coefficient of nucleate boiling is several times higher than that of single-phase convection. In order to efficiently exploit the thermal effect of nucleate boiling in cooling systems, simultaneously preventing emergency supercritical modes, a deeper understanding of boiling physics based on full-scale experiments is required. We conducted experimental investigation of heat transfer in a simulated cooling duct of a piston engine cylinder head, using a bespoke motor-free installation. We studied the effects of velocity, flow character and coolant type on the heat transfer, accounting for the presence of congestion regions. Over the course of the experiment, we simulated thermal conditions characteristic of different heat transfer types: single-phase convection, nucleate boiling, the onset of boiling crisis. We used the experimental data to plot the coolant heat flow density as a function of wall temperature for different measuring points situated inside the stream and the turbulent flow regions (congestion regions). We show that the mature nucleate boiling mode is the most favourable in terms of how uniform the temperature field within a part is. The experimental data obtained during the investigation may be used to verify mathematical simulations in the two-phase heat transfer theory, provided the data have been appropriately processed

Two-Phase Heat Transfer Performance of Dielectric Fluid HFE-7100 Within Multiport Microchannel

2008 ◽  
Author(s):  
Lung-Yi Lin ◽  
Yeau-Ren Jeng ◽  
Chi-Chuan Wang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Single Phase ◽  
Heat Transfer Performance ◽  
Convective Heat Transfer Coefficient ◽  
Dielectric Fluid ◽  
Transfer Performance ◽  
Two Phase ◽  
Two Phase Heat Transfer

This study presents convective single-phase and boiling two-phase heat transfer performance of HFE-7100 coolant within multi-port microchannel heat sinks. The corresponding hydraulic diameters are 450 and 237 μm, respectively. For single-phase results, the presence of inlet/outlet locations inevitably gives rise to considerable increase of total pressure drop of a multi-port microchannel heat sink whereas has virtually no detectable influence on overall heat transfer performance provided that the effect of entrance has been accounted for. The convective boiling heat transfer coefficient for the HFE-7100 coolant shows a tremendous drop when vapor quality is above 0.6. For Dh = 450 μm, it is found that the mass flux effect on the convective heat transfer coefficient is rather small.

Two-Phase Pipe Quenching Correlations for Liquid Nitrogen and Liquid Hydrogen

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
S. R. Darr ◽  
J. W. Hartwig ◽  
J. Dong ◽  
H. Wang ◽  
A. K. Majumdar ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Liquid Nitrogen ◽  
Critical Heat Flux ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Liquid Hydrogen ◽  
Two Phase ◽  
Cryogenic Flow ◽  
Two Phase Heat Transfer

Recently, two-phase cryogenic flow boiling data in liquid nitrogen (LN2) and liquid hydrogen (LH2) were compared to the most popular two-phase correlations, as well as correlations used in two of the most widely used commercially available thermal/fluid design codes in Hartwig et al. (2016, “Assessment of Existing Two Phase Heat Transfer Coefficient and Critical Heat Flux on Cryogenic Flow Boiling Quenching Experiments,” Int. J. Heat Mass Transfer, 93, pp. 441–463). Results uncovered that the correlations performed poorly, with predictions significantly higher than the data. Disparity is primarily due to the fact that most two-phase correlations are based on room temperature fluids, and for the heating configuration, not the quenching configuration. The penalty for such poor predictive tools is higher margin, safety factor, and cost. Before control algorithms for cryogenic transfer systems can be implemented, it is first required to develop a set of low-error, fundamental two-phase heat transfer correlations that match available cryogenic data. This paper presents the background for developing a new set of quenching/chilldown correlations for cryogenic pipe flow on thin, shorter lines, including the results of an exhaustive literature review of 61 sources. New correlations are presented which are based on the consolidated database of 79,915 quenching points for a 1.27 cm diameter line, covering a wide range of inlet subcooling, mass flux, pressure, equilibrium quality, flow direction, and even gravity level. Functional forms are presented for LN2 and LH2 chilldown correlations, including film, transition, and nucleate boiling, critical heat flux, and the Leidenfrost point.

Two Phase Flow Simulation for Nucleate Boiling Heat Transfer Calculation in Waterjacket of Diesel Engine

2011 ◽  
Author(s):  
Arash Mohammadi ◽  
Hossein Hashemi ◽  
Ali Jazayeri ◽  
Mahdi Ahmadi
Keyword(s):  
Heat Transfer ◽  
Temperature Field ◽  
Diesel Engine ◽  
Transfer Coefficient ◽  
Cylinder Head ◽  
Boiling Heat Transfer ◽  
Cooling System ◽  
Nucleate Boiling ◽  
Two Phase ◽  
Phase Mixture

Basic understanding of the process of coolant heat transfer inside an engine is an indispensable prerequisite to devise an infallible cooling strategy. Coolant flow and its heat transfer affect the cooling efficiency, thermal load of heated components, and thermal efficiency of a diesel engine. An efficient approach to study cooling system for diesel engine is a 3D computational fluid dynamics (CFD) calculation for coolant jacket. Therefore, computer simulation can analyze and consequently optimize cooling system performance, including complex cooling jacket. In this paper a computational model for boiling heat transfer based on two-phase Mixture model flow is established. Furthermore, the phenomenon of nucleate boiling, its mathematical modeling, and its effect on heat transfer is discussed. Besides, the static, total and absolute pressure, velocity and stream lines of the flow field, heat flux, heat transfer coefficient and volume fraction of vapor distribution in the coolant jacket of a four-cylinder diesel engine is computed. Also, comparison between experimental equation (Pflaum/Mollenhauer) and two-phase Mixture model for boiling hat transfer coefficient is done and good agreement is seen. In conclusion, it is observed that at high operating temperatures, nucleate boiling occurs in regions around the exhaust port. Numerical simulation of boiling heat transfer process of cooling water jacket and temperature field in the cylinder head of the diesel engine is compared with the data measured on the engine test bench. The calculated results indicate that this method can reflect the impact of boiling heat transfer on water jacket rather accurate. Therefore, this method is benefit to improve the computational precision in the temperature field computation of a cylinder head.

Experimental Investigation and Empirical Analysis of Non-Boiling Gas-Liquid Two Phase Heat Transfer in Vertical Downward Pipe Orientation

2012 ◽  
Author(s):  
Swanand M. Bhagwat ◽  
Mehmet Mollamahmutoglu ◽  
Afshin J. Ghajar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Annular Flow ◽  
Single Phase ◽  
Phase Flow ◽  
Upward Flow ◽  
Two Phase ◽  
Reynolds Analogy ◽  
Two Phase Heat Transfer

The non-boiling gas-liquid two phase flow is pertinent to industrial applications like the reduction of paraffin wax depositions in petroleum transport lines, air lift systems and the chemical processes such as ethanol-water fractionation seeking enhanced heat and mass transfer. The non-boiling two phase heat transfer mechanism in horizontal and vertical orientations has been investigated by many researchers. However, till date very little experimental work and investigation has been performed for vertical downward flow. In order to contribute more to this research and have a better understanding of the non-boiling two phase heat transfer phenomenon for this pipe orientation, experimental investigation is undertaken for a vertical downward oriented 0.01252 m I.D. schedule 10 S stainless steel pipe using air-water as fluid combination. The influence of different flow patterns on the two phase convective heat transfer coefficient is studied using experimental measurements of 165 data points for bubbly, slug, froth, falling film and annular flow patterns spanned over the entire range of the void fraction. In general the two phase heat transfer coefficients are found to be consistently higher than that of the single phase flow. This tendency is observed to increase with increase in the gas flow rate as the flow regime migrates from bubbly to the annular flow. The concept of Reynolds analogy as implemented by Tang and Ghajar [1] for horizontal and vertical upward flow is analyzed against the vertical downward flow data collected in the present study. Due to lack of correlations available for predicting the two phase heat transfer coefficient in vertical downward orientation it was decided to perform the quantitative analysis of the seventeen two phase heat transfer correlations available for vertical upward flow. This analysis is concluded by the recommendation of the top performing correlations in the literature for each flow pattern. Based on the pressure drop data and using Reynolds analogy, a simple equation is proposed to correlate the two phase heat transfer coefficient with the single phase heat transfer coefficient.

Comparison of Single and Two-Phase Models for the Study of Mixed Convection Flows With Nanofluids

2010 ◽  
Author(s):  
Mahmood Akbari ◽  
Amin Behzadmehr ◽  
Nicolas Galanis
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Mixed Convection ◽  
Single Phase ◽  
Volume Fraction ◽  
Solid Particles ◽  
Two Phase ◽  
Prediction Ability ◽  
Numerical Predictions ◽  
Phase Models

The single phase and three different two phase models (Volume of fluid, Mixture and Eulerian) are used to analyse laminar mixed convection flow of Al2O3-water nanofluids in a horizontal tube, in order to evaluate their prediction ability. The flow is considered steady and developing. The fluid’s physical properties are temperature dependent whereas those of the solid particles are constant. A uniform heat flux is applied at the fluid-solid interface. Two different Reynolds numbers and three different volume fractions have been considered. The governing three-dimensional partial differential equations are elliptical in all directions and coupled. Predicted convective heat transfer coefficients, velocity, and temperature profiles, as well as secondary flow’s velocity vectors and temperature contours are compared at different axial positions. To validate the comparisons and verify the accuracy of the results, the numerical predictions are compared with corresponding experimental data. There are essentially no differences between the predictions of the two-phase models; however their results are significantly different from those of the single-phase approach. Two-phase model results are closer to the experimental data, but they show an unrealistic increase in heat transfer for small changes of the particle volume fraction. Hydrodynamically, the two-phase and single-phase approaches perform almost the same but their thermal predictions are quite different.

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