scholarly journals ANALISIS PENURUNAN SISTEM KOMPRESOR PADA PEMBANGKIT PT. INDOCEMENT TUNGGAL PRAKARSA, TBK. KALIMANTAN SELATAN

JTAM ROTARY ◽  
2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Ilham Arif Firmansyah ◽  
Aqli Mursadin

Supply of compressed air has an important role in continuity of operation power plant, failures that occur in operation of engine in this unit can affect all plant operations that can result in decreased production levels. To determine the magnitude of loss of pressure or energy loss lost in pressurized air piping system at plant located in PT. Indocement Tunggal Prakarsa, Tbk. Tarjun Plant-12. Evaluation of pressure reduction losses in the air system is focused on losses caused by system leakage and pressure drops in the distribution lines caused by several factors including friction in straight pipes, bends, fittings, reducers and existing components, and knowing the loss of costs due to compressor pressure drop. The pressure drop in the pipe is very dependent on pipe diameter, besides distance and supporting components on piping system also affect the pressure drop. Based on calculation, there was a decrease in pressure of 1603660,895 Pa, from pressure drop caused by friction of straight pipe and connection and actual condition of pipe surface which was likely to have been corroded, making surface rough. system decline that occurred in the compressor resulted in a loss of operational costs of 5,760,451 rupiah / week.

Author(s):  
Ehsan Ebrahimnia Bajestan ◽  
Hamid Niazmand ◽  
Metin Renksizbulut

Numerical simulations of laminar convective heat transfer with nanofluids in two different geometries involving a straight pipe and a 90° curved pipe are presented. The Navier-Stokes and energy equations for an incompressible Newtonian fluid are solved in a body fitted coordinate system using a control-volume method. In the present work, the nanofluid is a mixture of water and alumina particles, and its thermophysical properties are considered as a function of temperature as well as particle concentration. The accuracy of the models employed for estimating the effective thermophysical properties of this nanofluid are first evaluated using available experimental data for heat transfer in a straight pipe. The same models are then employed for the simulation of flows in a curved pipe. Present results indicate that both the nanoparticle and curvature effects enhance the heat transfer performance but at the expense of increased pressure drop. However, in the present case, the nanoparticle contribution to the pressure drop is dominant, which increases by up to two orders of magnitude at higher nanoparticle concentrations. The ratio of the nanofluid Prandtl number to the based fluid Prandtl number is established as a criterion for the choice of a nanofluid. This ratio must be less than 1 to achieve higher heat transfer rates with relatively low pressure drops as the particle concentration is increased.


Author(s):  
Ray R. Taghavi ◽  
Wonjin Jin ◽  
Mario A. Medina

A set of experimental analyses was conducted to determine static pressure drops inside non-metallic flexible, spiral wire helix core ducts, with different bent angles. In addition, Computational Fluid Dynamics (CFD) solutions were performed and verified by comparing them to the experimental data. The CFD computations were carried out to produce more systematic pressure drop information through these complex-geometry ducts. The experimental setup was constructed according to ASHRAE Standard 120-1999. Five different bent angles (0, 30, 45, 60, and 90 degrees) were tested at relatively low flow rates (11 to 89 CFM). Also, two different bent radii and duct lengths were tested to study flexible duct geometrical effects on static pressure drops. FLUENT 6.2, using RANS based two equations - RNG k-ε model, was used for the CFD analyses. The experimental and CFD results showed that larger bent angles produced larger static pressure drops in the flexible ducts. CFD analysis data were found to be in relatively good agreement with the experimental results for all bent angle cases. However, the deviations became slightly larger at higher velocity regimes and at the longer test sections. Overall, static pressure drop for longer length cases were approximately 0.01in.H2O higher when compared to shorter cases because of the increase in resistance to the flow. Also, the CFD simulations captured more pronounced static pressure drops that were produced along the sharper turns. The stronger secondary flows, which resulted from higher and lower static pressure distributions in the outer and inner surfaces, respectively, contributed to these higher pressure drops.


Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.


Author(s):  
Hironobu Kataoka ◽  
Yusuke Shinkai ◽  
Shigeo Hosokawa ◽  
Akio Tomiyama

Effects of pick-off ring configuration on the separator performance of a downscaled model of a steam separator for a boiling water nuclear reactor are examined using various types of pick-off rings. The experiments are conducted using air and water. Pressure drops in a barrel and a diffuser and diameters and velocities of droplets at the exit of the barrel are measured using differential pressure transducers and particle Doppler anemometry, respectively. The separator performance does not depend on the shape of the pick-off ring but strongly depends on the width of the gap between the pick-off ring and the barrel wall. The pressure drop in the barrel is well evaluated using the interfacial friction factor for unstable film flows. Carry-under can be estimated using a droplet velocity distribution at the exit of the separator.


1988 ◽  
Vol 110 (1) ◽  
pp. 60-67 ◽  
Author(s):  
H. Halle ◽  
J. M. Chenoweth ◽  
M. W. Wambsganss

Throughout the life of a heat exchanger, a significant part of the operating cost arises from pumping the heat transfer fluids through and past the tubes. The pumping power requirement is continuous and depends directly upon the magnitude of the pressure losses. Thus, in order to select an optimum heat exchanger design, it is is as important to be able to predict pressure drop accurately as it is to predict heat transfer. This paper presents experimental measurements of the shellside pressure drop for 24 different segmentally baffled bundle configurations in a 0.6-m (24-in.) diameter by 3.7-m (12-ft) long shell with single inlet and outlet nozzles. Both plain and finned tubes, nominally 19-mm (0.75-in.) outside diameter, were arranged on equilateral triangular, square, rotated triangular, and rotated square tube layouts with a tube pitch-to-diameter ratio of 1.25. Isothermal water tests for a range of Reynolds numbers from 7000 to 100,000 were run to measure overall as well as incremental pressure drops across sections of the exchanger. The experimental results are given and correlated with a pressure drop versus flowrate relationship.


2017 ◽  
Vol 23 (3) ◽  
pp. 311-320 ◽  
Author(s):  
R.A.F. Oliveira ◽  
G.H. Justi ◽  
G.C. Lopes

In a cyclone design, pressure drop and collection efficiency are two important performance parameters to estimate its implementation viability. The optimum design provides higher efficiencies and lower pressure drops. In this paper, a grid independence study was performed to determine the most appropriate mesh to simulate the two-phase flow in a Stairmand cyclone. Computational fluid dynamic (CFD) tools were used to simulate the flow in an Eulerian-Lagrangian approach. Two different mesh structure, one with wall-refinement and the other with regular elements, and several mesh sizes were tested. The grid convergence index (GCI) method was applied to evaluate the result independence. The CFD model results were compared with empirical correlations from bibliography, showing good agreement. The wall-refined mesh with 287 thousand elements obtained errors of 9.8% for collection efficiency and 14.2% for pressure drop, while the same mesh, with regular elements, obtained errors of 8.7% for collection efficiency and 0.01% for pressure drop.


Jurnal MIPA ◽  
2017 ◽  
Vol 6 (2) ◽  
pp. 32
Author(s):  
Jeferson Polii

Injeksi brine hasil dari fluida produksi panas bumi digunakan untuk mengisi volume pori batuan reservoir, mencegah penurunan tekanan batuan yang terlalu cepat, dan mencegah polusi panas dan polusi kimia pada lingkungan yang disebabkan oleh kandungan kimia tertentu pada brine. Pada pipa aliran brine terjadi penurunan tekanan fluida sepanjang aliran. Di lapangan panas bumi Dieng, konsentrasi silika sangat tinggi, sehingga penurunan temperatur saturasi memicu desposisi silika. Penurunan tekanan sepanjang pipa aliran brine dari pompa Vertikal Atas (VA) 7 ke pond di pad 29 di lapangan panas bumi Dieng akan menyebabkan penurunan temperatur saturasi, selain juga kehilangan panas secara alami. Perhitungan penurunan tekanan fluida brine berdasarkan perhitungan Harrison-Freeston dan metode dari Zhao, yang dikembangkan dengan algoritma menggunakan Macro Excel. Sehingga dengan memodelkan penurunan tekanan sepanjang pipa alir, dapat dikembangkan untuk perhitungan penurunan temperatur dan pengendapan silika di pipa aliran brine untuk injeksi panas bumi.Brine injection from geothermal production fluids is used to fill reservoir pore rock volumes, preventing rapid rock pressure drops, and preventing heat pollution and chemical pollution in the environment caused by certain chemical constituents in the brine. Decrease fluid pressure along the flow on the brine flow pipe. In the Dieng geothermal field, the silica concentration is very high, so the decrease in saturation temperature triggers the silica desposition. The pressure drop along the brine flow pipe from the Upper Vertical (VA) 7 pump to the pond in pad 29 in Dieng geothermal field will cause a decrease in saturation temperature, as well as natural heat loss. The calculation of the decrease in brine fluid pressure based on Harrison-Freeston calculations and methods of Zhao, developed with algorithms using Macro Excel. By modeling the pressure drop along the flow line, it can be developed for the calculation of temperature drop and deposition of silica in the brine flow pipe for geothermal injection


Author(s):  
Michael J. Denton ◽  
Samir B. Tambe ◽  
San-Mou Jeng

The altitude relight of a gas turbine combustor is an FAA and EASA regulation which dictates the successful re-ignition of an engine and its proper spool-up after an in-flight shutdown. Combustor pressure loss, ambient pressure, ambient temperature, and equivalence ratio were all studied on a full-scale, 3-cup, single-annular aviation combustor sector to create an ignition map. The flame development process was studied through the implementation of high-speed video. Testing was conducted by placing the sector horizontally upstream of an air jet ejector in a high altitude relight testing facility. Air was maintained at room temperature for varying pressure, and then the cryogenic heat exchanger was fed with liquid nitrogen to chill the air down to a limit of −50 deg F, corresponding with an altitude of 30,000 feet. Fuel was injected at constant equivalence ratios across multiple operating conditions, giving insight into the ignition map of the combustor sector. Results of testing indicated difficulty in achieving ignition at high altitudes for pressure drops greater than 2%, while low pressure drops show adequate performance. Introducing low temperatures to simulate the ambient conditions yielded a worse outcome, with all conditions having poor results except for 1%. High-speed video of the flame development process during the relight conditions across all altitudes yielded a substantial effect of the pressure drop on ignitability of the combustor. An increase in pressure drop was associated with a decrease in the likelihood of ignition success, especially at increasing altitudes. The introduction of the reduced temperature effect exacerbated this effect, further hurting ignition. High velocity regions in the combustor were detrimental to the ignition, and high area, low velocity regions aided greatly. The flame tended to settle into the corner recirculation zone and recirculate back into the center-toroidal recirculation zone (CTRZ), spreading downstream and likewise into adjacent swirl cups. These tests demonstrate the need for new combustor designs to consider adding large recirculation zones for combustor flame stability that will aid in relight requirements.


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