scholarly journals Influence of Drop Velocity and Droplet Spacing on the Equilibrium Saturation Level in Binder Jetting

2021 ◽  
Author(s):  
Trenton Colton ◽  
Joseph Liechty ◽  
Alden McLean ◽  
Nathan Crane
Keyword(s):  
Material Properties ◽  
Experimental Validation ◽  
Dimensional Accuracy ◽  
Saturation Level ◽  
New Materials ◽  
Green Strength ◽  
Drop Velocity ◽  
Reduce Development Time ◽  
The Impact ◽  
Binder Jetting

Understanding the equilibrium saturation level is crucial to Binder Jetting (BJ). Saturation level influences dimensional accuracy, print time, green strength, and final material properties. Improved understanding of the saturation level can reduce development time for new materials and improve existing processes in BJ. Attempts have been made to predict saturation levels of parts with simple calculations from droplet primitives and capillary pressure. There is, however, limited experimental validation for these methods and they do not include the impact of drop velocity and droplet spacing. This study incorporates the influences of drop velocity and droplet spacing on the saturation level of the part. Drop primitives of varying droplet velocity and droplet spacing were compared. Results show that velocity impacts the feasible parameter space.

Experimental Validation of Analytical Model for Electromagnetic Forming Using a Uniform Pressure Actuator

2013 ◽  
Author(s):  
E. Thibaudeau ◽  
B. L. Kinsey
Keyword(s):  
Analytical Model ◽  
Material Properties ◽  
Experimental Validation ◽  
Eddy Currents ◽  
Capacitor Bank ◽  
Intermetallic Phases ◽  
Fusion Welding ◽  
Uniform Pressure ◽  
State Process ◽  
The Impact

For certain applications, the welding of dissimilar metals is highly desired, e.g. an automotive shaft assembly with both steel and Aluminum components, so that material properties can be tailored to specific locations within the assembly where required. Fusion welding cannot be used in such applications due to the disparity of the material properties involved and the concern of cracking due to intermetallic phases. Electromagnetic welding is a solid-state process where a capacitor bank is charged and then quickly dissipated into a magnetic coil. Eddy currents in the workpiece are created which repel the material from the coil at a high velocity, on the order of 200–300 m/sec. At a critical velocity, the impact energy welds the two components together. In this paper, an analytical model to predict workpiece velocities, which is attractive for its simplicity and cost, is presented and compared to experimental data. The model focuses on a Uniform Pressure Actuator [1], which accelerates sheet metal workpieces. In addition, magnetic effects of workpiece thickness are evaluated.

Materials technology: Innovations and progress

Impact ◽  
2020 ◽  
Vol 2020 (2) ◽  
pp. 52-53
Author(s):  
Lucy Sharp
Keyword(s):  
Material Properties ◽  
New Materials ◽  
Medical Problems ◽  
Technology Innovations ◽  
Societal Challenges ◽  
New Material ◽  
Innovative Materials ◽  
The Creation ◽  
Novel Applications

Materials technology is a constantly evolving discipline, with new materials leading to novel applications. For example, new material properties arise from combining different materials into composites. Researching materials can help solve societal challenges, with the creation of innovative materials resulting in breakthroughs in overcoming hurdles facing humankind, including energy challenges and medical problems. Innovative materials breathe new life into industries and spur on scientific and technological discovery.

Probing the impact of material properties of core-shell SiO2@TiO2 spheres on the plasma-catalytic CO2 dissociation using a packed bed DBD plasma reactor

2021 ◽  
Vol 46 ◽  
pp. 101468
Author(s):  
Periyasamy Kaliyappan ◽  
Andreas Paulus ◽  
Jan D’Haen ◽  
Pieter Samyn ◽  
Yannick Uytdenhouwen ◽  
...  
Keyword(s):  
Material Properties ◽  
Plasma Reactor ◽  
Packed Bed ◽  
Core Shell ◽  
Dbd Plasma ◽  
The Impact

scholarly journals A FEM-Based 2D Model for Simulation and Qualitative Assessment of Shot-Peening Processes

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2784
Author(s):  
Georgios Maliaris ◽  
Christos Gakias ◽  
Michail Malikoutsakis ◽  
Georgios Savaidis
Keyword(s):  
Process Parameters ◽  
Material Properties ◽  
Shot Peening ◽  
Qualitative Assessment ◽  
Experimental Investigations ◽  
Elastoplastic Material ◽  
Size Distributions ◽  
User Friendly ◽  
The Impact ◽  
2D Model

Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s surface (increase in residual stress, work-hardening, and increase in roughness), there is demand for capable and user-friendly simulation models to support the responsible engineers in developing optimal shot-peening processes. The present paper contains a user-friendly Finite Element Method-based 2D model covering all major process parameters. Its novelty and scientific breakthrough lie in its capability to consider various size distributions and elastoplastic material properties of the shots. Therewith, the model is capable to provide insight into the influence of every individual process parameter and their interactions. Despite certain restrictions arising from its 2D nature, the model can be accurately applied for qualitative or comparative studies and processes’ assessments to select the most promising one(s) for the further experimental investigations. The model is applied to a high-strength steel grade used for automotive leaf springs considering real shot size distributions. The results reveal that the increase in shot velocity and the impact angle increase the extent of the residual stresses but also the surface roughness. The usage of elastoplastic material properties for the shots has been proved crucial to obtain physically reasonable results regarding the component’s behavior.

Material Properties and Design Aspects of Folding Bicycle Frame

2011 ◽  
Vol 264-265 ◽  
pp. 777-782 ◽  
Author(s):  
M.A. Maleque ◽  
M.S. Hossain ◽  
S. Dyuti
Keyword(s):  
Material Properties ◽  
Raw Material ◽  
New Materials ◽  
Materials Properties ◽  
Advantages And Disadvantages ◽  
Bicycle Frame ◽  
Successful Design ◽  
Future Direction ◽  
The Relationship ◽  
Comprehensive Study

successful design of folding bicycle should take into account the function, material properties, and fabrication process. There are some other factors that should be considered in anticipating the behavior of materials for folding bicycle. In order to understand the relationship between material properties and design of a folding bicycle and also for the future direction in new materials with new design, a comprehensive study on the design under different conditions are essential. Therefore, a systematic study on the relationship between material properties and design for folding bicycle has been performed. The advantages and disadvantages matrix between conventional bicycle and folding bicycle is presented for better understanding of the materials properties and design. It was found that the materials properties of the folding bicycle frame such as fatigue and tensile strength are the important properties for the better performance of the frame. The relationship between materials properties and design is not straight forward because the behavior of the material in the finished product could be different from that of the raw material. The swing hinge technique could be a better technique in the design for the folding bicycle frame.

scholarly journals Effect of Particle Size Distribution on Powder Packing and Sintering in Binder Jetting Additive Manufacturing of Metals

2017 ◽  
Vol 139 (8) ◽  
Author(s):  
Yun Bai ◽  
Grady Wagner ◽  
Christopher B. Williams
Keyword(s):  
Particle Size ◽  
Additive Manufacturing ◽  
Large Degree ◽  
Full Density ◽  
Powder Particle Size ◽  
Powder Mixtures ◽  
Fine Powders ◽  
Sintering Shrinkage ◽  
The Impact ◽  
Binder Jetting

The binder jetting additive manufacturing (AM) process provides an economical and scalable means of fabricating complex parts from a wide variety of materials. While it is often used to fabricate metal parts, it is typically challenging to fabricate full density parts without large degree of sintering shrinkage. This can be attributed to the inherently low green density and the constraint on powder particle size imposed by challenges in recoating fine powders. To address this issue, the authors explored the use of bimodal powder mixtures in the context of binder jetting of copper. A variety of bimodal powder mixtures of various particle diameters and mixing ratios were printed and sintered to study the impact of bimodal mixtures on the parts' density and shrinkage. It was discovered that, compared to parts printed with monosized fine powders, the use of bimodal powder mixtures improves the powder's packing density (8.2%) and flowability (10.5%), and increases the sintered density (4.0%) while also reducing the sintering shrinkage (6.4%).

USE OF TELECOMMUNICATIONS TO REDUCE THE IMPACT OF THE COVID-19 PANDEMIC

2021 ◽  
Vol 2 (1) ◽  
pp. 38-43
Author(s):  
Abdullajon Komilov ◽  
◽  
Madinabonu Sultonova ◽  
Durdona Orifjonova
Keyword(s):  
Oxygen Saturation ◽  
Chronic Diseases ◽  
Direct Contact ◽  
Healthcare Professionals ◽  
Automatic Monitoring ◽  
Saturation Level ◽  
Blood Oxygen ◽  
Blood Oxygen Saturation ◽  
Oxygen Saturation Level ◽  
The Impact

Today, the COVID-19 pandemic is one of the most pressing problems facing humanity. Therefore, reducing the population's level of infection with this virus is one of our government's main tasks.Therefore, it is necessary to isolate patients with chronic diseases as much as possible. Clients are more likely to be infected with caronavirus due to their age and the presence of underlying medical conditions.Limiting direct contact between such patients and observing healthcare professionals significantly reduces the patient's chances of contracting caronavirus.The article proposes a device design that allows for remote automatic monitoring of patients' condition being treated at home by an observing medical professional.With the proposed device's help, the patient's blood oxygen saturation level is automatically and remotely controlled. The device is built on an Arduino board.The use of the device greatly reduces the likelihood of contracting caronavirus in patients receiving home treatment.This could be one of the most important decisions in maintaining the health of the population today.

Dynamic Response of a Generic Vehicle Floor Model to Coupled Transient Loads

1996 ◽  
Author(s):  
Aaron D. Gupta
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
Response Analysis ◽  
Impact Loads ◽  
Valuable Insight ◽  
Concentrated Load ◽  
Shell Elements ◽  
Transient Loads ◽  
Method Of Evaluation ◽  
The Impact

Abstract A dynamic elastic large displacement response analysis of the bottom floor of a generic vehicle hull model subjected to empirically obtained coupled blast and impact loads has been conducted using three-dimensional (3-D) shell elements in the ADINA nonlinear dynamic finite element analysis code. For the impulse-dominated problem, the impact load is a square wave step function concentrated load while the blast loads from the detonation of an explosive are a series of distributed pressure loads approximated as triangular impulse loads with linear decay and varying arrival and duration times. The 3-D numerical model has been generated using the PATRAN3 modeling code and converted to the ADINA finite element input data deck using the ADINA translator and careful inclusion of appropriate material properties as well as initial and boundary conditions. Monolithic single-layered four-noded quad shell elements were sufficient to model the bottom floor and the left- and right-horizontal and vertical sponsons as well as the lower front glacis. Although several simplifying assumptions and approximations are made during the generation of the basic floor model, material properties, and the forcing functions, the investigation gives valuable insight into the response behavior of a generic hull bottom floor to externally applied coupled blast and impact loads and provides an inexpensive nondestructive method of evaluation of the structural integrity of modern vehicles subjected to spatially varying transient loads.

SIMULATION OF DYNAMIC EVENT OF IMPACT USING EXPLICIT 3D FEM MODEL AND VALIDATION BY EXPERIMENT AND CONTACT MODELS

2021 ◽  
Vol 6 (3) ◽  
Author(s):  
Akshay Mallikarjuna ◽  
Dan Marghitu ◽  
P.K. Raju
Keyword(s):  
Material Properties ◽  
Permanent Deformation ◽  
Oblique Impact ◽  
Coefficient Of Restitution ◽  
Impact Behavior ◽  
3D Fem ◽  
Dynamic Event ◽  
Contact Models ◽  
Explicit Dynamic ◽  
The Impact

— In this study, an optimized method to simulate the dynamic 3D event of the impact of a rod with a flat surface has been presented. Unlike the 2D FEM based contact models, in this study both the bodies undergoing the impact are considered elastic(deformable) and simulation is the dynamic event of the impact, instead of predefined 2D symmetric contact analysis. Prominent contact models and plasticity models to define material properties in ANSYS are reviewed. Experimentation results of normal and oblique impact of the rod for different rods provided the coefficient of restitution. Experimental results of permanent deformation on the base for different impact velocity is derived out of a prominent impact study. The simulation results are in co-relation with experiment and both indentation and flattening models on the coefficient of restitution (COR) and permanent deformation of the base and rod after the impact. Thus, the presented 3D Explicit Dynamic simulation of impact is validated to analyze the impact behavior of the 2 bodies without any predefined assumptions with respect to boundary conditions or material properties.

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