Experimental Validation of Analytical Model for Electromagnetic Forming Using a Uniform Pressure Actuator

2013 ◽  
Author(s):  
E. Thibaudeau ◽  
B. L. Kinsey
Keyword(s):  
Analytical Model ◽  
Material Properties ◽  
Experimental Validation ◽  
Eddy Currents ◽  
Capacitor Bank ◽  
Intermetallic Phases ◽  
Fusion Welding ◽  
Uniform Pressure ◽  
State Process ◽  
The Impact

For certain applications, the welding of dissimilar metals is highly desired, e.g. an automotive shaft assembly with both steel and Aluminum components, so that material properties can be tailored to specific locations within the assembly where required. Fusion welding cannot be used in such applications due to the disparity of the material properties involved and the concern of cracking due to intermetallic phases. Electromagnetic welding is a solid-state process where a capacitor bank is charged and then quickly dissipated into a magnetic coil. Eddy currents in the workpiece are created which repel the material from the coil at a high velocity, on the order of 200–300 m/sec. At a critical velocity, the impact energy welds the two components together. In this paper, an analytical model to predict workpiece velocities, which is attractive for its simplicity and cost, is presented and compared to experimental data. The model focuses on a Uniform Pressure Actuator [1], which accelerates sheet metal workpieces. In addition, magnetic effects of workpiece thickness are evaluated.

scholarly journals Influence of Drop Velocity and Droplet Spacing on the Equilibrium Saturation Level in Binder Jetting

2021 ◽  
Author(s):  
Trenton Colton ◽  
Joseph Liechty ◽  
Alden McLean ◽  
Nathan Crane
Keyword(s):  
Material Properties ◽  
Experimental Validation ◽  
Dimensional Accuracy ◽  
Saturation Level ◽  
New Materials ◽  
Green Strength ◽  
Drop Velocity ◽  
Reduce Development Time ◽  
The Impact ◽  
Binder Jetting

Understanding the equilibrium saturation level is crucial to Binder Jetting (BJ). Saturation level influences dimensional accuracy, print time, green strength, and final material properties. Improved understanding of the saturation level can reduce development time for new materials and improve existing processes in BJ. Attempts have been made to predict saturation levels of parts with simple calculations from droplet primitives and capillary pressure. There is, however, limited experimental validation for these methods and they do not include the impact of drop velocity and droplet spacing. This study incorporates the influences of drop velocity and droplet spacing on the saturation level of the part. Drop primitives of varying droplet velocity and droplet spacing were compared. Results show that velocity impacts the feasible parameter space.

Microscale Flanging Using Quasi-Static and Electromagnetic Forming Processes

2008 ◽  
Author(s):  
Reid VanBenthysen ◽  
Jonathan Michaud ◽  
Peter DiSalvo ◽  
Brad L. Kinsey ◽  
Michael Blakely ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Deformation Mechanism ◽  
Material Properties ◽  
Eddy Currents ◽  
Capacitor Bank ◽  
Elastic Recovery ◽  
Past Research ◽  
Electromagnetic Forming ◽  
Stored Energy ◽  
Conductive Material

Past research has shown that scatter in material properties and springback (i.e., the elastic recovery of material after the tooling is extracted) increase as components are miniaturized to the microscale. At the macroscale, electromagnetic forming (EMF) has been shown to completely eliminate or at least decrease springback by varying the deformation mechanism. In EMF, a capacitor bank is charged and then quickly dissipated into a specially designed magnetic coil. A transient magnetic field is produced which induces eddy currents in the workpiece, and any other conductive material nearby. The magnetic fields in the coil and the workpiece are repulsive; thus, the workpiece is launched at a high velocity away from the coil. EMF at the macroscale requires a significant amount of stored energy. However at the microscale, EMF may be a viable process due to the reduced energy and force requirements and thus is being investigated in this work.

An Analytical Modeling and Performance Analysis of Graded Work Function Gate Recessed Channel SOI-MOSFET

2019 ◽  
Vol 9 (4) ◽  
pp. 504-511
Author(s):  
Sikha Mishra ◽  
Urmila Bhanja ◽  
Guru Prasad Mishra
Keyword(s):  
Analytical Model ◽  
Surface Potential ◽  
Threshold Voltage ◽  
Silicon On Insulator ◽  
Junction Depth ◽  
Short Channel ◽  
Soi Mosfet ◽  
Minimum Surface ◽  
Recessed Channel ◽  
The Impact

Introduction: A new analytical model is designed for Workfunction Modulated Rectangular Recessed Channel-Silicon On Insulator (WMRRC-SOI) MOSFET that considers the concept of groove gate and implements an idea of workfunction engineering. Methods: The impact of Negative Junction Depth (NJD) and oxide thickness (tox) are analyzed on device performances such as Sub-threshold Slope (SS), Drain Induced Barrier Lowering (DIBL) and threshold voltage. Results: The results of the proposed work are evaluated with the Rectangular Recessed Channel-Silicon On Insulator (RRC-SOI) MOSFET keeping the metal workfunction constant throughout the gate region. Furthermore, an analytical model is developed using 2D Poisson’s equation and threshold voltage is estimated in terms of minimum surface potential. Conclusion: In this work, the impact of Negative Junction Depth (NJD) on minimum surface potential and the drain current are also evaluated. It is observed from the analysis that the analog switching performance of WMRRC-SOI MOSFET surpasses RRC-SOI MOSFET in terms of better driving capability, high Ion/Ioff ratio, minimized Short Channel Effects (SCEs) and hot carrier immunity. Results are simulated using 2D Sentaurus TCAD simulator for validation of the proposed structure.

scholarly journals Model of thermal buoyancy in cavity-ventilated roof constructions

2021 ◽  
pp. 174425912098418
Author(s):  
Toivo Säwén ◽  
Martina Stockhaus ◽  
Carl-Eric Hagentoft ◽  
Nora Schjøth Bunkholt ◽  
Paula Wahlgren
Keyword(s):  
Analytical Model ◽  
Flow Rate ◽  
Numerical Study ◽  
Air Flow ◽  
Wind Pressure ◽  
Air Flow Rate ◽  
Test Set ◽  
Air Cavity ◽  
Thermal Buoyancy ◽  
The Impact

Timber roof constructions are commonly ventilated through an air cavity beneath the roof sheathing in order to remove heat and moisture from the construction. The driving forces for this ventilation are wind pressure and thermal buoyancy. The wind driven ventilation has been studied extensively, while models for predicting buoyant flow are less developed. In the present study, a novel analytical model is presented to predict the air flow caused by thermal buoyancy in a ventilated roof construction. The model provides means to calculate the cavity Rayleigh number for the roof construction, which is then correlated with the air flow rate. The model predictions are compared to the results of an experimental and a numerical study examining the effect of different cavity designs and inclinations on the air flow rate in a ventilated roof subjected to varying heat loads. Over 80 different test set-ups, the analytical model was found to replicate both experimental and numerical results within an acceptable margin. The effect of an increased total roof height, air cavity height and solar heat load for a given construction is an increased air flow rate through the air cavity. On average, the analytical model predicts a 3% higher air flow rate than found in the numerical study, and a 20% lower air flow rate than found in the experimental study, for comparable test set-ups. The model provided can be used to predict the air flow rate in cavities of varying design, and to quantify the impact of suggested roof design changes. The result can be used as a basis for estimating the moisture safety of a roof construction.

scholarly journals Analytical model for the depth progress of percussion drilling with ultrashort laser pulses

2021 ◽  
Vol 127 (5) ◽  
Author(s):  
Daniel Holder ◽  
Rudolf Weber ◽  
Thomas Graf ◽  
Volkher Onuseit ◽  
David Brinkmeier ◽  
...  
Keyword(s):  
Analytical Model ◽  
Experimental Validation ◽  
Laser Pulses ◽  
Ultrashort Laser Pulses ◽  
Picosecond Pulses ◽  
Hole Depth ◽  
Laser Percussion Drilling ◽  
Pulse Energies ◽  
Ultrashort Laser ◽  
Percussion Drilling

AbstractA simplified analytical model is presented that predicts the depth progress during and the final hole depth obtained by laser percussion drilling in metals with ultrashort laser pulses. The model is based on the assumption that drilled microholes exhibit a conical shape and that the absorbed fluence linearly increases with the depth of the hole. The depth progress is calculated recursively based on the depth changes induced by the successive pulses. The experimental validation confirms the model and its assumptions for percussion drilling in stainless steel with picosecond pulses and different pulse energies.

Probing the impact of material properties of core-shell SiO2@TiO2 spheres on the plasma-catalytic CO2 dissociation using a packed bed DBD plasma reactor

2021 ◽  
Vol 46 ◽  
pp. 101468
Author(s):  
Periyasamy Kaliyappan ◽  
Andreas Paulus ◽  
Jan D’Haen ◽  
Pieter Samyn ◽  
Yannick Uytdenhouwen ◽  
...  
Keyword(s):  
Material Properties ◽  
Plasma Reactor ◽  
Packed Bed ◽  
Core Shell ◽  
Dbd Plasma ◽  
The Impact

scholarly journals A FEM-Based 2D Model for Simulation and Qualitative Assessment of Shot-Peening Processes

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2784
Author(s):  
Georgios Maliaris ◽  
Christos Gakias ◽  
Michail Malikoutsakis ◽  
Georgios Savaidis
Keyword(s):  
Process Parameters ◽  
Material Properties ◽  
Shot Peening ◽  
Qualitative Assessment ◽  
Experimental Investigations ◽  
Elastoplastic Material ◽  
Size Distributions ◽  
User Friendly ◽  
The Impact ◽  
2D Model

Shot peening is one of the most favored surface treatment processes mostly applied on large-scale engineering components to enhance their fatigue performance. Due to the stochastic nature and the mutual interactions of process parameters and the partially contradictory effects caused on the component’s surface (increase in residual stress, work-hardening, and increase in roughness), there is demand for capable and user-friendly simulation models to support the responsible engineers in developing optimal shot-peening processes. The present paper contains a user-friendly Finite Element Method-based 2D model covering all major process parameters. Its novelty and scientific breakthrough lie in its capability to consider various size distributions and elastoplastic material properties of the shots. Therewith, the model is capable to provide insight into the influence of every individual process parameter and their interactions. Despite certain restrictions arising from its 2D nature, the model can be accurately applied for qualitative or comparative studies and processes’ assessments to select the most promising one(s) for the further experimental investigations. The model is applied to a high-strength steel grade used for automotive leaf springs considering real shot size distributions. The results reveal that the increase in shot velocity and the impact angle increase the extent of the residual stresses but also the surface roughness. The usage of elastoplastic material properties for the shots has been proved crucial to obtain physically reasonable results regarding the component’s behavior.

scholarly journals Impact of Cross-Tie Properties on the Modal Behavior of Cable Networks on Cable-Stayed Bridges

2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Javaid Ahmad ◽  
Shaohong Cheng ◽  
Faouzi Ghrib
Keyword(s):  
Analytical Model ◽  
Design Parameters ◽  
Reference Base ◽  
Cable Network ◽  
Cable Networks ◽  
Modal Behavior ◽  
Stiffness And Damping ◽  
Main Cables ◽  
The Impact ◽  
Selection Of

Dynamic behaviour of cable networks is highly dependent on the installation location, stiffness, and damping of cross-ties. Thus, these are the important design parameters for a cable network. While the effects of the former two on the network response have been investigated to some extent in the past, the impact of cross-tie damping has rarely been addressed. To comprehend our knowledge of mechanics associated with cable networks, in the current study, an analytical model of a cable network will be proposed by taking into account both cross-tie stiffness and damping. In addition, the damping property of main cables in the network will also be considered in the formulation. This would allow exploring not only the effectiveness of a cross-tie design on enhancing the in-plane stiffness of a constituted cable network, but also its energy dissipation capacity. The proposed analytical model will be applied to networks with different configurations. The influence of cross-tie stiffness and damping on the modal response of various types of networks will be investigated by using the corresponding undamped rigid cross-tie network as a reference base. Results will provide valuable information on the selection of cross-tie properties to achieve more effective cable vibration control.

scholarly journals Multi-stable composite twisting structure for morphing applications

2012 ◽  
Vol 468 (2141) ◽  
pp. 1230-1251 ◽  
Author(s):  
X. Lachenal ◽  
P. M. Weaver ◽  
S. Daynes
Keyword(s):  
Analytical Model ◽  
Material Properties ◽  
Degrees Of Freedom ◽  
Design Parameters ◽  
Engineering Structures ◽  
The Past ◽  
Wide Range ◽  
Morphing Structure ◽  
Low Mass ◽  
Unstable States

Conventional shape-changing engineering structures use discrete parts articulated around a number of linkages. Each part carries the loads, and the articulations provide the degrees of freedom of the system, leading to heavy and complex mechanisms. Consequently, there has been increased interest in morphing structures over the past decade owing to their potential to combine the conflicting requirements of strength, flexibility and low mass. This article presents a novel type of morphing structure capable of large deformations, simply consisting of two pre-stressed flanges joined to introduce two stable configurations. The bistability is analysed through a simple analytical model, predicting the positions of the stable and unstable states for different design parameters and material properties. Good correlation is found between experimental results, finite-element modelling and predictions from the analytical model for one particular example. A wide range of design parameters and material properties is also analytically investigated, yielding a remarkable structure with zero stiffness along the twisting axis.

Sign in / Sign up

Export Citation Format

Share Document