scholarly journals Evaluation Method and Collaborative Study of Sustainable Additive-Manufacturing

2021 ◽  
Author(s):  
Haishang Wu
Keyword(s):  
Additive Manufacturing ◽  
Cost Reduction ◽  
Manufacturing Industry ◽  
Evaluation Method ◽  
Dominant Role ◽  
Sustainable Manufacturing ◽  
Collaborative Study ◽  
Divide And Conquer ◽  
Cost Modeling ◽  
Efficient Production

It has been commonly recognized that additive manufacturing (AM) enables cost-effective and efficient production towards sustainability. A rigorous evaluation method is required to further investigate the measurement method and efficiency before AM can be well-positioned in sustainable manufacturing and become the industry mainstream. Cost reduction plays key role in manufacturing industry. Compared to conventional manufacturing (CM), cost of AM is volume independent. In contrary, CM production requires a certain volume to share initial tooling cost to achieve cost reduction. This constraint limits CM from service on demand, and leave ambiguity behind. Invisibility of AM advantage in cost factors blocks AM technologies from appropriate process and affects its applications. The major issues AM encountering are the scaling, speed and size of products. Enhancement in scaling threshold and cost modeling are the novelty of this study and a breakthrough of AM issues. Through this study, generic equations are derived by using Convergence Effect and Buy-to-Fly (BTF) ratio. The Divide-and-Conquer approach further supports scaling factors and dependencies of conventional manufacturing (CM) cost modeling as well as AM methods. Consequently, appropriate AM technologies and CM convergence threshold can enhance standardization, decision support, and pre-pilot of AM society through this rigorous benchmarking. Advantages of AM are identified, and a collaboration pattern is proposed to connect large enterprise (LE), SME, and home-based-business (HBB) into an AM society. Through this society, advantages of AM can be fully utilized, scaling and speed issues can be resolved, and AM’s dominant role in sustainable manufacturing becomes feasible.

scholarly journals Evaluation Method and Collaborative Study of Sustainable Additive-Manufacturing

2021 ◽  
Author(s):  
Haishang Wu
Keyword(s):  
Additive Manufacturing ◽  
Cost Reduction ◽  
Manufacturing Industry ◽  
Evaluation Method ◽  
Dominant Role ◽  
Sustainable Manufacturing ◽  
Collaborative Study ◽  
Divide And Conquer ◽  
Cost Modeling ◽  
Efficient Production

It has been commonly recognized that additive manufacturing (AM) enables cost-effective and efficient production towards sustainability. A rigorous evaluation method is required to further investigate the measurement method and efficiency before AM can be well-positioned in sustainable manufacturing and become the industry mainstream. Cost reduction plays key role in manufacturing industry. Compared to conventional manufacturing (CM), cost of AM is volume independent. In contrary, CM production requires a certain volume to share initial tooling cost to achieve cost reduction. This constraint limits CM from service on demand, and leave ambiguity behind. Invisibility of AM advantage in cost factors blocks AM technologies from appropriate process and affects its applications. The major issues AM encountering are the scaling, speed and size of products. Enhancement in scaling threshold and cost modeling are the nobility of this study and a breakthrough of AM issues. Through this study, generic equations are derived by using Convergence Effect and Buy-to-Fly (BTF) ratio. The Divide-and-Conquer approach further supports scaling factors and dependencies of conventional manufacturing (CM) cost modeling as well as AM methods. Consequently, appropriate AM technologies and CM convergence threshold can enhance standardization, decision support, and pre-pilot of AM society through this rigorous benchmarking. Advantages of AM are identified, and a collaboration pattern is proposed to connect large enterprise (LE), SME, and home-based-business (HBB) into an AM society. Through this society, advantages of AM can be fully utilized, scaling and speed issues can be resolved, and AM’s dominant role in sustainable manufacturing becomes feasible

scholarly journals Evaluation Method and Collaborative Study of Sustainable Additive-Manufacturing

2021 ◽  
Author(s):  
Haishang Wu
Keyword(s):  
Additive Manufacturing ◽  
Cost Reduction ◽  
Manufacturing Industry ◽  
Evaluation Method ◽  
Dominant Role ◽  
Sustainable Manufacturing ◽  
Collaborative Study ◽  
Divide And Conquer ◽  
Cost Modeling ◽  
Efficient Production

Abstract It has been commonly recognized that additive manufacturing (AM) enables cost-effective and efficient production towards sustainability. A rigorous evaluation method is required to further investigate the measurement method and efficiency before AM can be well-positioned in sustainable manufacturing and become the industry mainstream. Cost reduction plays key role in manufacturing industry. Compared to conventional manufacturing (CM), cost of AM is volume independent. In contrary, CM production requires a certain volume to share initial tooling cost to achieve cost reduction. This constraint limits CM from service on demand, and leave ambiguity behind. Invisibility of AM advantage in cost factors blocks AM technologies from appropriate process and affects its applications.The major issues AM encountering are the scaling, speed and size of products. Enhancement in scaling threshold and cost modeling are the novelty of this study and a breakthrough of AM issues. Through this study, generic equations are derived by using Convergence Effect and Buy-to-Fly (BTF) ratio. The Divide-and-Conquer approach further supports scaling factors and dependencies of conventional manufacturing (CM) cost modeling as well as AM methods. Consequently, appropriate AM technologies and CM convergence threshold can enhance standardization, decision support, and pre-pilot of AM society through this rigorous benchmarking.Advantages of AM are identified, and a collaboration pattern is proposed to connect large enterprise (LE), SME, and home-based-business (HBB) into an AM society. Through this society, advantages of AM can be fully utilized, scaling and speed issues can be resolved, and AM’s dominant role in sustainable manufacturing becomes feasible.

scholarly journals Business model and methods of evaluation in sustainable manufacturing

2021 ◽  
Vol 8 ◽  
pp. 28
Author(s):  
Haishang Wu
Keyword(s):  
Business Model ◽  
Manufacturing Industry ◽  
Evaluation Method ◽  
Dominant Role ◽  
Sustainable Manufacturing ◽  
Cost Savings ◽  
Cost Effective ◽  
Divide And Conquer ◽  
Efficient Production ◽  
Home Based

Additive manufacturing (AM) enables cost-effective and efficient production toward sustainability. However, a rigorous evaluation method is required to further investigate the measurement method and efficiency before AM can be well-positioned in sustainable manufacturing and become the industry mainstream. Cost savings play a key role in the manufacturing industry. Compared to conventional manufacturing (CM), the cost of AM is volume-independent. In contrast, CM production requires a certain volume to share the initial tooling costs to achieve cost reduction. This constraint limits CM from service on demand and leaves ambiguity in the threshold setting of that critical batch volume. In addition, the invisibility of AM advantages in cost factors blocks AM technologies from appropriate processes and affects its applications. To address these issues, this paper proposes a business model. The major issues encountered by AM are the scaling, speed, and size of products. The enhancement of cost modeling and addressing speed, scale, and size issues are the novelties of this study and provide a breakthrough in AM issues. Generic equations are derived using the convergence effect and cost–volume intersection calculation between AM and CM. Furthermore, the divide-and-conquer approach is proposed to support scaling factors and dependencies for both AM and CM. Consequently, appropriate AM technologies can be compared with the CM convergence threshold to contribute to decision-making. Next, the advantages and weaknesses of AM are identified, and a collaboration pattern is proposed to connect large enterprises, small-and medium-sized enterprises, and home-based manufacturers into an AM society. Through this society, the advantages of AM can be fully exploited, scaling and speed issues can be addressed, and AM's dominant role in sustainable manufacturing can be made feasible.

scholarly journals Evaluation Method and Collaborative Study of Sustainable Additive-Manufacturing

2021 ◽  
Keyword(s):  
Additive Manufacturing ◽  
Full Text ◽  
Evaluation Method ◽  
Collaborative Study

Abstract The full text of this preprint has been withdrawn, as it was submitted in error. Therefore, the authors do not wish this work to be cited as a reference. Questions should be directed to the corresponding author.

Generative Fertigung von Verdichterschaufeln einer Blisk*/Additive manufacturing of compressor blades for blisk – Wire-based laser deposition welding for resource efficient production

2015 ◽  
Vol 105 (06) ◽  
pp. 410-414
Author(s):  
N. Klingbeil ◽  
M. Schulz
Keyword(s):  
Additive Manufacturing ◽  
Cost Reduction ◽  
Laser Deposition ◽  
Efficient Production ◽  
Significant Cost ◽  
Compressor Blades ◽  
Metallographic Examination ◽  
Manufacturing Technique ◽  
Significant Cost Reduction ◽  
Laser Deposition Welding

Generative Fertigungsverfahren erlauben komplexe, individualisierte und anwendungsgerechte Geometrien. Mit Technologien wie dem drahtbasierten Laserauftragschweißen ist es darüber hinaus möglich, ressourceneffizient zu fertigen. So können etwa durch das Auftragen von Schichten auf einen Grundkörper Rohkonturen von Verdichterschaufeln im Turbomaschinenbau hergestellt werden. Dies ersetzt, im Vergleich zur herkömmlichen abtragenden Fertigung, den Schruppprozess und gestattet eine signifikante Kosteneinsparung. Dieser Ansatz wird hier im Rahmen der Fertigung und metallographischen Untersuchung eines Demonstrators beschrieben.   Additive manufacturing allows for complex, individualized and customized geometries. With technologies such as wire-based laser deposition welding, it is also possible to make production more resource-efficient. For instance, this technology helps to produce rough geometries of compressor blades for turbo machinery by depositing layers on a substrate. It substitutes conventional roughing strategies by milling and enables a significant cost reduction. This paper describes the new manufacturing technique in the context of metallographic examination using a demonstrator.

scholarly journals Adhesion Studies during Generative Hybridization of Textile-Reinforced Thermoplastic Composites via Additive Manufacturing

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3888
Author(s):  
Johanna Maier ◽  
Christian Vogel ◽  
Tobias Lebelt ◽  
Vinzenz Geske ◽  
Thomas Behnisch ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Polyamide 6 ◽  
Thermoplastic Composites ◽  
Efficient Production ◽  
Angle Measurements ◽  
Small Series ◽  
Contact Angle Measurements ◽  
Static Tensile ◽  
Pre Treatment ◽  
Manufacturing Technologies

Generative hybridization enables the efficient production of lightweight structures by combining classic manufacturing processes with additive manufacturing technologies. This type of functionalization process allows components with high geometric complexity and high mechanical properties to be produced efficiently in small series without the need for additional molds. In this study, hybrid specimens were generated by additively depositing PA6 (polyamide 6) via fused layer modeling (FLM) onto continuous woven fiber GF/PA6 (glass fiber/polyamide 6) flat preforms. Specifically, the effects of surface pre-treatment and process-induced surface interactions were investigated using optical microscopy for contact angle measurements as well as laser profilometry and thermal analytics. The bonding characteristic at the interface was evaluated via quasi-static tensile pull-off tests. Results indicate that both the bond strength and corresponding failure type vary with pre-treatment settings and process parameters during generative hybridization. It is shown that both the base substrate temperature and the FLM nozzle distance have a significant influence on the adhesive tensile strength. In particular, it can be seen that surface activation by plasma can significantly improve the specific adhesion in generative hybridization.

scholarly journals The Influence of the Digital Supply Chain on Operational Performance: A Study of the Food and Beverage Industry in Indonesia

2021 ◽  
Vol 13 (9) ◽  
pp. 5109
Author(s):  
Mohammad Agung Saryatmo ◽  
Vatcharapol Sukhotu
Keyword(s):  
Supply Chain ◽  
Cost Reduction ◽  
Manufacturing Industry ◽  
Operational Performance ◽  
Quantitative Methodology ◽  
Chain Management ◽  
Digital Era ◽  
Beverage Industry ◽  
Food And Beverage Industry ◽  
Food And Beverage

In this rapidly developing digital era, digital transformations take place within every industry, and they have effects on the management of the supply chains. The aim of this study is to delve into the influence of the digital supply chain on the quality, productivity, and cost reduction aspects of operational performance. This study relies on quantitative methodology and data collected from the food and beverage industry of Indonesia. Data from a survey comprising a total of 209 responses were selected for investigation. PLS-SEM was used to perform the analysis. The investigation reveals that the digital supply chain has significant effects on operational performance in terms of quality, productivity, and cost reduction performance. This study contributes to the understanding of supply chain management by addressing the knowledge gap associated with the digital supply chain. In particular, it has concentrated on the hitherto unresearched effect of operational performance in the context of the Indonesian manufacturing industry.

Build Time Analysis of Additive Manufacturing for Next Generation SLS Systems

2020 ◽  
Author(s):  
Michael Machado ◽  
Raul Fangueiro ◽  
Daniel Barros ◽  
Luís Nobre ◽  
João Bessa ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Selective Laser Sintering ◽  
Material Point ◽  
Point Of View ◽  
Efficient Production ◽  
Robust Solution ◽  
Functional Product ◽  
Build Time ◽  
Consistent Solution ◽  
Production Solutions

Abstract With the recent advances in the additive manufacturing (AM) production technologies, AM is becoming more common in today’s industry, nowadays is a normal practice to use this solution either to test a new prototype or to manufacture a functional product. The increase application is mainly due to significant developments in the production solutions of the AM. These recent developments are resulting in an increase search for new and more efficient production solutions. This search is always focused in producing more efficiently, with a greater variety of materials and produce part with better quality and proprieties. From an industrial point of view, one of the types of additive manufacturing that is increasing the percentage of use is the selective laser sintering (SLS) technologies. Although this process was first used in the mid-80’s, it has shown great developments in the recent years. This evolution of the process allowed it to become a solid solution even if it is highly time consuming, especially when compared with other types of addictive manufacturing. From the several aspects that make the SLS a robust solution is the fact that it offers a consistent solution to produce high complex part with good mechanical properties, and also the ability to use many core materials, from polymers, metal alloy, ceramics or even composites materials. Due to the fact that the production of part using SLS technologies takes a long time, shows the relevance to study the entire process in order to quantify the time spent in each stage a very important step. This study can be conducted with two major goals, in one hand to be able to predict the build time needed to complete a predetermined task, and in other hand, to improve the overall efficiency of the process based on the knowledge acquired in the previous analysis. These two aspects are important because they allow the machine operator to choose the production plan more carefully and also to know all the parameters of the process to make it more efficient. In this paper will be presented a survey of the major stages of a SLS process in order to quantify the time consumed in each one of the stages, and if possible, determine solution to reduce the time spent. To better understand the topic the paper will be divided according to the proprieties and time consumed in each of the elements of the process. In other words, it will be divided accordingly to a machine, laser and material point of view. Furthermore, this paper will be focused in the SLS process and the productions based in a polymeric powder, therefore also containing aspects related to the power source used.

scholarly journals Evaluating the Readiness Level of Additively Manufactured Digital Spare Parts: An Industrial Perspective

2018 ◽  
Vol 8 (10) ◽  
pp. 1837 ◽  
Author(s):  
Niklas Kretzschmar ◽  
Sergei Chekurov ◽  
Mika Salmi ◽  
Jukka Tuomi
Keyword(s):  
Additive Manufacturing ◽  
Manufacturing Industry ◽  
Spare Part ◽  
Spare Parts ◽  
Survey Study ◽  
Lead Times ◽  
Supply Networks ◽  
Readiness Level ◽  
End Use ◽  
Technological Limitations

Additive manufacturing of digital spare parts offers promising new possibilities for companies to drastically shorten lead times and to omit storage costs. However, the concept of digital spare parts has not yet gained much footing in the manufacturing industry. This study aims to identify grounds for its selective rejection. Conducted from a corporate perspective, outlining a holistic supply chain network structure to visualize different digital spare part distribution scenarios, this survey study evaluates technical and economic additive manufacturing capabilities. Results are analyzed and discussed further by applying the Mann-Whitney test to examine the influence of the company size and the presence of 3D-printed end-use components within supply networks on gathered data. Machines’ limited build chamber volumes and the necessity of post-processing are considered as the main technical challenges of current additive manufacturing processes. Furthermore, it can be concluded that company sizes have a significant effect on perceived technological limitations. Overall, the results lead to the conclusion that the readiness level of the digital spare parts concept demands for further development.

Sustainability assessment in the manufacturing industry: a review of recent studies

2018 ◽  
Vol 25 (8) ◽  
pp. 3162-3179 ◽  
Author(s):  
Shamraiz Ahmad ◽  
Kuan Yew Wong
Keyword(s):  
Manufacturing Industry ◽  
Sustainability Assessment ◽  
Manufacturing Sector ◽  
Social Indicators ◽  
Sustainable Manufacturing ◽  
Manufacturing Industries ◽  
Bottom Line ◽  
Content Type ◽  
The Status ◽  
Different Levels

Purpose The purpose of this paper is to review and analyze the recent sustainability assessment studies in the manufacturing industry from the triple-bottom-line (TBL) perspective. This paper aims to depict the status quo of practical sustainability assessment, summarize the different levels and boundaries of evaluation, and highlight the difficulties and further improvements needed to make the assessment more effective in the manufacturing industry. Design/methodology/approach Four keywords, namely, sustainability assessment, sustainable manufacturing, TBL and green production, were used to explore and find the relevant articles. First, this paper systematically reviewed the studies and analyzed the different levels and boundaries of sustainability assessment. Following this, the reviewed studies were critically discussed along with their merits and shortcomings. Findings The review showed that most of the sustainability assessment studies were conducted on product, company and process levels in the manufacturing industry. Nevertheless, there is still a need to focus more on plant and process level assessments to achieve the TBL objectives. Environmental assessment is comparatively matured in manufacturing industries. However, from the economic and social viewpoints, only cost analysis and workers’ safety, respectively, were considered in most of the studies. The economic and social indicators need to be more inclusive and should be validated and standardized for manufacturing industries. Originality/value Unlike previous sustainability assessment reviews in manufacturing industries which were mostly based on life cycle assessment, this paper has included environmental, social and economic aspects in one comprehensive review and focused on recent studies published from 2010 to 2017. This paper has explored the recent sustainability assessment trends and provided insights into the development of sustainability assessment in the manufacturing sector.

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