A Novel Corrosion Monitoring and Prediction System Utilizing Advanced Artificial Intelligence

2021 ◽  
Author(s):  
Klemens Katterbauer ◽  
Waleed Dokhon ◽  
Fahmi Aulia ◽  
Mohanad Fahmi
Keyword(s):  
Real Time ◽  
Oil And Gas ◽  
Salt Water ◽  
Oil And Gas Industry ◽  
Training Dataset ◽  
Metal Loss ◽  
Corrosion Monitoring ◽  
Prediction System ◽  
Well Performance ◽  
Data Driven Approach

Abstract Corrosion in pipes is a major challenge for the oil and gas industry as the metal loss of the pipe, as well as solid buildup in the pipe, may lead to an impediment of flow assurance or may lead to hindering well performance. Therefore, managing well integrity by stringent monitoring and predicting corrosion of the well is quintessential for maximizing the productive life of the wells and minimizing the risk of well control issues, which subsequently minimizing cost related to corrosion log allocation and workovers. We present a novel supervised learning method for a corrosion monitoring and prediction system in real time. The system analyzes in real time various parameters of major causes of corrosion such as salt water, hydrogen sulfide, CO2, well age, fluid rate, metal losses, and other parameters. The data are preprocessed with a filter to remove outliers and inconsistencies in the data. The filter cross-correlates the various parameters to determine the input weights for the deep learning classification techniques. The wells are classified in terms of their need for a workover, then by the framework based on the data, utilizing a two-dimensional segmentation approach for the severity as well as risk for each well. The framework was trialed on a probabilistically determined large dataset of a group of wells with an assumed metal loss. The framework was first trained on the training dataset, and then subsequently evaluated on a different test well set. The training results were robust with a strong ability to estimate metal losses and corrosion classification. Segmentation on the test wells outlined strong segmentation capabilities, while facing challenges in the segmentation when the quantified risk for a well is medium. The novel framework presents a data-driven approach to the fast and efficient characterization of wells as potential candidates for corrosion logs and workover. The framework can be easily expanded with new well data for improving classification.

The Internet of Sensors IoS in Oil and Gas Industry

2021 ◽  
Author(s):  
Ahmed Alalouni ◽  
Abubaker Saeed ◽  
Muhammad Arsalan
Keyword(s):  
Real Time ◽  
Oil And Gas ◽  
Oil And Gas Industry ◽  
The Internet ◽  
Corrosion Monitoring ◽  
Scale Thickness ◽  
Design Engineers ◽  
Real Time Scale ◽  
Time Interaction ◽  
Accuracy And Repeatability

Abstract In a highly sensitivity oil and gas upstream conditions, there is a need for a real-time interaction platform to cope with harsh environment. The oil and gas business faces data validity constraints in terms of reliability, accuracy, and repeatability to name a few. The Internet of Sensors (IoS), with appropriate utilization, will play a major role in the industry's digital transformation. Predetermined IoS platforms with applicable characteristics are functioning in critical oil and gas environment applications. For example, some oil and gas wells produces harmful gases, like hydrogen sulfide (H2S). Fiber-optic sensors can be used as a leak detection tool for H2S resistance to inform oil and gas curfew if harmful gas is detected at the well site using cloud computing. Scale and corrosion monitoring of external pipelines is one of the integrity challenges. Ultrasonic sensors are embedding for real-time scale thickness feedback and corrosion monitoring by utilizing wireless transmission directly to end-user devices. A paradigm shift is happening with the IoS applications in oil and gas operations for sensitivity, reliability, and accuracy that will add intelligence, smart decisions, and control to the operational landscape. A comprehensive review of the art in oil and gas IoS presented in this paper. The target is to evaluate state-of-the-art IoS platforms for hazardous environments such as oil and gas facilities in terms of type of sensors used, applicability, functionalities, linearity, and accuracy, type of output signals, outputs range, and materials used. This work establishes classification and comparison of the IoS for better data collection, communication, connectivity, observation, and reporting in the world of oil and gas sensors. The IoS platforms classified and compared in tables consisting of different characteristics for the best-suited IoS platform designs in oil and gas appliance applications. This will provide references for IoS design engineers.

scholarly journals Development of Real-Time Time Gated Digital (TGD) OFDR Method and Its Performance Verification

Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4865
Author(s):  
Kinzo Kishida ◽  
Artur Guzik ◽  
Ken’ichi Nishiguchi ◽  
Che-Hsien Li ◽  
Daiji Azuma ◽  
...  
Keyword(s):  
Real Time ◽  
Optical Fibers ◽  
High Speed ◽  
Oil And Gas ◽  
Scattered Light ◽  
Oil And Gas Industry ◽  
High Signal ◽  
Chirp Pulse ◽  
Sound Waves ◽  
Industry Applications

Distributed acoustic sensing (DAS) in optical fibers detect dynamic strains or sound waves by measuring the phase or amplitude changes of the scattered light. This contrasts with other distributed (and more conventional) methods, such as distributed temperature (DTS) or strain (DSS), which measure quasi-static physical quantities, such as intensity spectrum of the scattered light. DAS is attracting considerable attention as it complements the conventional distributed measurements. To implement DAS in commercial applications, it is necessary to ensure a sufficiently high signal-noise ratio (SNR) for scattered light detection, suppress its deterioration along the sensing fiber, achieve lower noise floor for weak signals and, moreover, perform high-speed processing within milliseconds (or sometimes even less). In this paper, we present a new, real-time DAS, realized by using the time gated digital-optical frequency domain reflectometry (TGD-OFDR) method, in which the chirp pulse is divided into overlapping bands and assembled after digital decoding. The developed prototype NBX-S4000 generates a chirp signal with a pulse duration of 2 μs and uses a frequency sweep of 100 MHz at a repeating frequency of up to 5 kHz. It allows one to detect sound waves at an 80 km fiber distance range with spatial resolution better than a theoretically calculated value of 2.8 m in real time. The developed prototype was tested in the field in various applications, from earthquake detection and submarine cable sensing to oil and gas industry applications. All obtained results confirmed effectiveness of the method and performance, surpassing, in conventional SM fiber, other commercially available interrogators.

Tanks Assurance and Endorsement Extension Strategy

2021 ◽  
Author(s):  
Sahar Abdul-Karim Khattab ◽  
Marwa Sami Alsheebani
Keyword(s):  
Corrosion Protection ◽  
Oil And Gas ◽  
Extended Period ◽  
Oil And Gas Industry ◽  
Corrosion Monitoring ◽  
Storage Tanks ◽  
Major Overhaul ◽  
Gas Industry ◽  
Future Challenges ◽  
Tank Bottom

Abstract The objective of this paper is to study various methods that can be implemented on existing or new tanks to achieve an extended endorsement period (e.g. 20 years plus) for Crude Oil Floating Roof Storage Tanks. This extended period is necessary in order to overcome anticipated future challenges in tank availability due to (i) increased production and loading, (ii) stretched major overhaul (MOH) duration due to unforeseen delays in MOH works, (iii) corrosion in bottom plates, etc. An extensive research based on international API Standard 653 "Tank Inspection, Repair, Alteration, and Reconstruction" was conducted to achieve this extended period. Initially, some COS tanks aspects were assessed based on API SPEC 653 (2014, Addendum 2, May 2020) to achieve this new Tanks Endorsement Vision, such as: (a) studying the currently applied Corrosion Protection Barriers to the COS tanks and their effectiveness to the endorsement period, (b) the adequacy of commonly applied Corrosion Protection Barriers with respect to the endorsement period, and (c) exploring possible enhancements on COS Tanks Corrosion Protection Barriers, and Monitoring systems to extend tanks endorsement period. Based on API SPEC 653 (2014, Addendum 2, May 2020), currently applied tank safeguards were found inadequate to achieve the 20 years plus tank endorsement period requirement. In order to extend tanks endorsement period, additional safeguards shall be implemented, with special attention to tank bottom plates (soil side), since corrosion problems are mostly exhibited in tank bottom plates from the soil/oil side. Multiple solutions for corrosion safeguards were explored and recommended as part of this study such as the installation of a CP system under COS tanks, as well as installation of a corrosion monitoring system, and performing routine in-service inspections for COS tanks (internal and external) as per API SPEC 653 (2014, Addendum 2, May 2020), etc. Overall, this paper provides an insight on the calculation method of tanks endorsement period, and possible tank corrosion safeguards and controls that can be implemented to extend the COS tanks endorsement period to at least 20 years. Results and recommendations studied in this paper will benefit the Oil and Gas Industry and help in overcoming future challenges.

The Limitation of Reservoir Saturation Logging Tool in a Case of a Deeper Reservoir Flow into a Shallower Reservoir Within the Same Wellbore

2021 ◽  
Author(s):  
P. Merit Ekeregbe
Keyword(s):  
Decision Making ◽  
Flow Condition ◽  
Oil And Gas ◽  
Static Condition ◽  
Oil And Gas Industry ◽  
Well Performance ◽  
Liquid Loading ◽  
Critical Rate ◽  
Logging Tool ◽  
Historical Production

Abstract Saturation logging tool is one key tool that has been successfully used in the Oil and Gas Industry. As important as the tool is, it should not be mistaken for a decision tool, rather it is a tool that aids decision making. Because the tool aids decision making, the decision process must be undertaken by interdisciplinary team of Engineers with historical knowledge of the tool and the performance trend of the candidate well and reservoir. No expertise is superior to historical data of well and reservoir performance because the duo follows physics and any deviation from it is attributable to a misnomer. The decision to re-enter a well for re-perforation or workover must be supported by historical production and reasonable science which here means that trends are sustained on continuous physics and not abrupt pulses. Any interpretation arising from saturation logging tools without subjecting same to reasonable science could result in wrong action. This paper is providing a methodology to enhance thorough screening of candidates for saturation logging operations. First is to determine if the candidate well is multilevel and historical production above critical gas rate before shut-in to screen-out liquid loading consideration. If any level is plugged below any producing level, investigate for micro-annuli leakage. All historical liquid loading wells should be flowed at rate above critical rate and logged at flow condition. Static condition logging is only good for non-liquid loading wells. The use of any tool and its interpretation must be subjective and there comes the clash between the experienced Sales Engineer and the Production/Reservoir Engineer with the historical evidence. A simple historical trending and analysis results of API gravity and BS&W were used in the failed plug case-study. Further successful investigation was done and the results of the well performance afterwards negated the interpretation arising from the saturation tool which saw the reservoir sand flushed. The lesson learnt from the well logging and interpretation shows that when a well is under any form of liquid loading, interpretation must be subjective with reasonable science and historical production trend is critical. It is recommended that when a well is under historical liquid loading rate, until the rate above the critical rate is determined, no logging should be done and when done, logging should be at flow condition and the interpretation subject to reasonable system physics.

scholarly journals IMPACT OF GAS LIFT INJECTION RATE ON OIL PRODUCTION RATE

2021 ◽  
pp. 76-94
Author(s):  
Dr. Mohamed A. GH. Abdalsadig
Keyword(s):  
Real Time ◽  
Energy Demand ◽  
Oil And Gas ◽  
Injection Pressure ◽  
Production Operation ◽  
Well Performance ◽  
Time Data ◽  
Daily Work ◽  
Wellhead Pressure ◽  
Gas Lift

As worldwide energy demand continues to grow, oil and gas fields have spent hundreds of billions of dollars to build the substructures of smart fields. Management of smart fields requires integrating knowledge and methods in order to automatically and autonomously handle a great frequency of real-time information streams gathered from those wells. Furthermore, oil businesses movement towards enhancing everyday production skills to meet global energy demands signifies the importance of adapting to the latest smart tools that assist them in running their daily work. A laboratory experiment was carried out to evaluate gas lift wells performance under realistic operations in determining reservoir pressure, production operation point, injection gas pressure, port size, and the influence of injection pressure on well performance. Lab VIEW software was used to determine gas passage through the Smart Gas Lift valve (SGL) for the real-time data gathering. The results showed that the wellhead pressure has a large influence on the gas lift performance and showed that the utilized smart gas lift valve can be used to enhanced gas Lift performance by regulating gas injection from down hole.

Failure Mechanisms of the Wellbore Mechanical Barrier Systems: Implications for Well Integrity

2021 ◽  
Vol 143 (7) ◽  
Author(s):  
Shawgi Ahmed ◽  
Saeed Salehi
Keyword(s):  
Oil And Gas ◽  
Failure Mechanisms ◽  
Oil And Gas Industry ◽  
Well Performance ◽  
Acidic Gases ◽  
Well Integrity ◽  
Elastomeric Materials ◽  
Main Motive ◽  
Geothermal Wells ◽  
Mechanical Barrier

Abstract Energy sustainability is the main motive behind the evolution of the concept of well integrity in the oil and gas industry. The concept of well integrity adopts technical, operational, environmental, organizational, and safety measurements to secure the energy supply throughout the life of the well. Technically, a high quality well performance can be maintained by establishing robust barrier systems that are responsible for preventing, controlling, and mitigating potential risks that could arise during the well life cycle. A barrier system is conventionally nested from one or multiple elements that act individually or collectively to scaffold the well integrity. The protection layers in a wellbore can be lost if the integrity of the barrier system is compromised according to the failure of one or all of its elements. Failure can be triggered by technical or non-technical factors. In this study, technical aspects that drive barrier failure mechanisms have given more emphasis. The failure mechanisms of the key mechanical barrier systems, such as casing strings, cement, diverters, blowout preventers (BOPs), production stream valves, and seal assemblies, have been thoroughly investigated. In this study, a comprehensive review of barriers failure mechanisms has been conducted to identify the roots of failures and to outline some of the essential safety measures adopted to avoid the loss of well control. The major findings of this paper revealed that well barrier systems are highly susceptible to failure in unconventional reservoirs, deep and ultra-deep offshore wells, and geothermal wells. The predominant failures identified are casing collapse resulting from cyclic loads, cement percolation by gas migration, cement carking by hoop stress, BOPs wear and tear promoted by frequent tests, and elastomeric materials disintegration caused by acidic gases. Considering these failure mechanisms while designing a wellbore can help the engineers improve the construction quality. In addition, it can assist the operation and maintenance crews in optimizing safe operation boundaries.

Technology Focus: Offshore Drilling and Completion (October 2021)

2021 ◽  
Vol 73 (10) ◽  
pp. 45-45
Author(s):  
Martin Rylance
Keyword(s):  
Machine Learning ◽  
Real Time ◽  
Oil And Gas ◽  
Hybrid Approach ◽  
Data Communication ◽  
Oil And Gas Industry ◽  
Oil Field ◽  
Real Time Processing ◽  
National University ◽  
Seoul National University

Communication and prediction are symmetrical. Communication, in effect, is prediction about what has happened. And prediction is communication about what is going to happen. Few industries contain as many phases, steps, and levels of interface between the start and end product as the oil and gas industry—field, office, offshore, plant, subsea, downhole, not to mention the disciplinary, functional, managerial, logistics handovers, and boundaries that exist. It therefore is hardly surprising that communication, in all its varied forms, is at the very heart of our business. The papers selected this month demonstrate how improved communication can deliver the prediction required for a variety of reasons, including safety, efficiency, and informational purposes. The application of new and exciting ways of working, partially accelerated by recent events, is leading to breakthrough improvements on all levels. Real-time processing, improved visualization, and predictive and machine-learning methods, as well as improvements in all forms of data communication, are all contributing to incremental enhancements across the board. This month, I encourage the reader to review the selected articles and determine where and how the communication and prediction are occurring and what they are delivering. Then perhaps consider performing an exercise wherein your own day-to-day roles—your own areas of communication, interfacing, and cooperation—are reviewed to see what enhancements you can make as an individual. You may be pleasantly surprised that some simple tweaks to your communication style, frequency, and format can deliver quick wins. In an era of remote working for many individuals, it is an exercise that has some value. Recommended additional reading at OnePetro: www.onepetro.org. OTC 30184 - Augmented Machine-Learning Approach of Rate-of-Penetration Prediction for North Sea Oil Field by Youngjun Hong, Seoul National University, et al. OTC 31278 - A Digital Twin for Real-Time Drilling Hydraulics Simulation Using a Hybrid Approach of Physics and Machine Learning by Prasanna Amur Varadarajan, Schlumberger, et al. OTC 31092 - Integrated Underreamer Technology With Real-Time Communication Helped Eliminate Rathole in Exploratory Operation Offshore Nigeria by Raphael Chidiogo Ozioko, Baker Hughes, et al.

Digital Oil Field; The NPDC Experience

2021 ◽  
Author(s):  
Henry Ijomanta ◽  
Lukman Lawal ◽  
Onyekachi Ike ◽  
Raymond Olugbade ◽  
Fanen Gbuku ◽  
...  
Keyword(s):  
Real Time ◽  
Oil And Gas ◽  
Data Gathering ◽  
Oil And Gas Industry ◽  
Oil Field ◽  
Battery Life ◽  
Gas Industry ◽  
Field Management ◽  
Digital Oilfield ◽  
Data Analytic

Abstract This paper presents an overview of the implementation of a Digital Oilfield (DOF) system for the real-time management of the Oredo field in OML 111. The Oredo field is predominantly a retrograde condensate field with a few relatively small oil reservoirs. The field operating philosophy involves the dual objective of maximizing condensate production and meeting the daily contractual gas quantities which requires wells to be controlled and routed such that the dual objectives are met. An Integrated Asset Model (IAM) (or an Integrated Production System Model) was built with the objective of providing a mathematical basis for meeting the field's objective. The IAM, combined with a Model Management and version control tool, a workflow orchestration and automation engine, A robust data-management module, an advanced visualization and collaboration environment and an analytics library and engine created the Oredo Digital Oil Field (DOF). The Digital Oilfield is a real-time digital representation of a field on a computer which replicates the behavior of the field. This virtual field gives the engineer all the information required to make quick, sound and rational field management decisions with models, workflows, and intelligently filtered data within a multi-disciplinary organization of diverse capabilities and engineering skill sets. The creation of the DOF involved 4 major steps; DATA GATHERING considered as the most critical in such engineering projects as it helps to set the limits of what the model can achieve and cut expectations. ENGINEERING MODEL REVIEW, UPDATE AND BENCHMARKING; Majorly involved engineering models review and update, real-time data historian deployment etc. SYSTEM PRECONFIGURATION AND DEPLOYMENT; Developed the DOF system architecture and the engineering workflow setup. POST DEPLOYMENT REVIEW AND UPDATE; Currently ongoing till date, this involves after action reviews, updates and resolution of challenges of the DOF, capability development by the operator and optimizing the system for improved performance. The DOF system in the Oredo field has made it possible to integrate, automate and streamline the execution of field management tasks and has significantly reduced the decision-making turnaround time. Operational and field management decisions can now be made within minutes rather than weeks or months. The gains and benefits cuts across the entire production value chain from improved operational safety to operational efficiency and cost savings, real-time production surveillance, optimized production, early problem detection, improved Safety, Organizational/Cross-discipline collaboration, data Centralization and Efficiency. The DOF system did not come without its peculiar challenges observed both at the planning, execution and post evaluation stages which includes selection of an appropriate Data Gathering & acquisition system, Parts interchangeability and device integration with existing field devices, high data latency due to bandwidth, signal strength etc., damage of sensors and transmitters on wellheads during operations such as slickline & WHM activities, short battery life, maintenance, and replacement frequency etc. The challenges impacted on the project schedule and cost but created great lessons learnt and improved the DOF learning curve for the company. The Oredo Digital Oil Field represents a future of the oil and gas industry in tandem with the industry 4.0 attributes of using digital technology to drive efficiency, reduce operating expenses and apply surveillance best practices which is required for the survival of the Oil and Gas industry. The advent of the 5G technology with its attendant influence on data transmission, latency and bandwidth has the potential to drive down the cost of automated data transmission and improve the performance of data gathering further increasing the efficiency of the DOF system. Improvements in digital integration technologies, computing power, cloud computing and sensing technologies will further strengthen the future of the DOF. There is need for synergy between the engineering team, IT, and instrumentation engineers to fully manage the system to avoid failures that may arise from interface management issues. Battery life status should always be monitored to ensure continuous streaming of real field data. New set of competencies which revolves around a marriage of traditional Petro-technical skills with data analytic skills is required to further maximize benefit from the DOF system. NPDC needs to groom and encourage staff to venture into these data analytic skill pools to develop knowledge-intelligence required to maximize benefit for the Oredo Digital Oil Field and transfer this knowledge to other NPDC Asset.

Remote Operations: The New Norm

2021 ◽  
Author(s):  
Rachel Gajanan Kakade ◽  
Pawandeep Singh Bagga
Keyword(s):  
Real Time ◽  
Swot Analysis ◽  
Oil And Gas ◽  
Resistance To Change ◽  
Cost Optimization ◽  
Oil And Gas Industry ◽  
Global Scale ◽  
Service Companies ◽  
The World ◽  
Remote Operations

Abstract In recent years, we have seen some refined drilling technologies crop up all over the world. These have given rise to implementation of remote centers to work on real time decision making with the wells. While drilling is in process, there are technologies that enable real time transmission of data and voice to and from remote sites, helping in real time intelligent commands and responses. It is hence now possible to form a single team of experts to monitor and control drilling operations. The development of remote operations in the oil and gas industry has evolved over years starting 2004 at different speeds in different regions of the world. For example, it took longer to reach the US land market because of resistance to change at the rig site. The decrease in oil prices in 2014 however, pushed remote operations into existence to reduce cost. Due to challenges such as either oilfield culture, company strategy, human factor, legal factor etc., it was not exactly the "norm". Fast forward to 2020 when the Covid-19 pandemic hit the oil industry into another slump, service companies have been pushed into the remote operations world. To learn with the times, this may be the new norm and maybe an excellent one. Many service companies have successfully performed operations wells globally increasing not only the efficiency of wellsite operations but also contributing to cost optimization and safety. During implementation, it is observed that remote operations are less a technical challenge, and more a value challenge requiring confidence from all stakeholders. In terms of drilling and operational efficiency, the results observed globally are significant, with fewer trips for M/LWD failure, as well as significant reductions in M/LWD NPT while drilling. This paper discusses the implementation of remote operations at global scale, lesson learnt on day-to-day basis, optimization opportunities, business workflow, positives such as business continuity, safety aspect and last but not the least, the environmental impact. The paper also talks of changes and effects of Covid-19 Pandemic on these operations. Remote operations prepare us well for such pandemic and it may be the safer way to operate now on. Also discussed are the keys to successful remote operations and various examples of remote operations establishments throughout the globe. Lastly a SWOT analysis is done to conclude how remote operations will help operators to add more value to operations and show that remote operations is the new future.

Maximising Asset Value through Implementation of Dynamic Well Operating Envelop

2021 ◽  
Author(s):  
Rafael Islamov ◽  
Eghbal Motaei ◽  
Bahrom Madon ◽  
Khairul Azhar Abu Bakar ◽  
Victor Hamdan ◽  
...  
Keyword(s):  
Real Time ◽  
Performance Monitoring ◽  
Oil And Gas ◽  
Operating Conditions ◽  
Well Performance ◽  
Time Dynamic ◽  
Well Model ◽  
Maximum Range ◽  
Facilities Design ◽  
Well Models

Abstract Dynamic Well Operating Envelop (WOE) allows to ensure that well is maintained and operated within design limits and operated in the safe, stable and profitable way. WOE covers the Well Integrity, Reservoir constraints and Facility limitations and visualizes them on well performance chart (Hamzat et al., 2013). Design and operating limits (such as upper and lower completion/facilities design pressures, sand failure, erosion limitations, reservoir management related limitations etc) are identified and translated into two-dimensional WOE (pressure vs. flowrate) to ensure maximum range of operating conditions that represents safe and reliable operation are covered. VLP/IPR performance curves were incorporated based on latest Validated Well Model. Optimum well operating window represents the maximum range of operating conditions within the Reservoir constraints assessed. By introducing actual Well Performance data the optimisation opportunities such as production/injection enhancement identified. During generating the Well Operating Envelops tremendous work being done to rectify challenges such as: most static data (i.e. design and reservoir limitations) are not digitized, unreliable real-time/dynamic data flow (i.e. FTHP, Oil/Gas rates etc), disintegrated and unreliable well Models and no solid workflows for Flow assurance. As a pre-requisite the workflows being developed to make data tidy i.e.ready and right, and Well Model inputs being integrated to build updated Well Models. Successful WOE prototype is generated for natural and artificially lifted Oil and Gas wells. Optimisation opportunities being identified (i.e. flowline pressure reduction, reservoir stimulation and bean-up) Proactive maintenance is made possible through dynamic WOE as a real time exceptional based surveillance (EBS) tool which is allowing Asset engineers to conduct the well performance monitoring, and maintain it within safe, stable and profitable window. Additionally, it allows to track all Production Enhancement jobs and seamless forecasting for new opportunities.

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