Fatty-acid-derived ester-urethane macromonomers synthesized using bismuth and zinc catalysts

Photocurable materials that can be delivered as liquids and rapidly (within seconds) cured in situ using UV light are gaining increased interest in advanced minimally invasive procedures. The aim of this work was to synthesize and characterize fatty-acid-derived ester-urethane telechelic (methacrylate) macromonomers, suitable for photopolymerization. The commonly used dibutyltin dilaurate catalyst was replaced with bismuth neodecanoate, bismuth tris(2-ethylhexanoate), and zinc (II) acetyloacetonate as less-toxic alternative catalysts. Additionally, ethyl acetate was used as a “green” solvent. The progress of the two-step synthesis was monitored with infrared spectroscopy. The chemical structure and molecular weight of the obtained viscous materials was characterized with nuclear magnetic resonance spectroscopy and gel permeation chromatography. Photocrosslinking of the macromonomers into elastomeric films was achieved using 150 s per spot of UV light (20 mW/cm2) exposure. Mechanical tensile testing of the films indicated their elasticity up to 120% and low modulus typical for soft and elastomeric materials. Finally, in vitro cytotoxicity tests showed high cell viability for the case of materials synthesized using bismuth and zinc catalysts. Overall, our results indicate that bismuth and zinc catalysts are excellent alternatives to organotin compounds in the synthesis of photocurable methacrylate ester-urethanes for potential biomedical applications.

Properties and Applications of PDMS for Biomedical Engineering: A Review

Polydimethylsiloxane (PDMS) is an elastomer with excellent optical, electrical and mechanical properties, which makes it well-suited for several engineering applications. Due to its biocompatibility, PDMS is widely used for biomedical purposes. This widespread use has also led to the massification of the soft-lithography technique, introduced for facilitating the rapid prototyping of micro and nanostructures using elastomeric materials, most notably PDMS. This technique has allowed advances in microfluidic, electronic and biomedical fields. In this review, an overview of the properties of PDMS and some of its commonly used treatments, aiming at the suitability to those fields’ needs, are presented. Applications such as microchips in the biomedical field, replication of cardiovascular flow and medical implants are also reviewed.

Characterization of slide ring materials for dielectric elastomer actuators

This paper investigates the characteristics of sliding ring materials (SRMs), which are promising elastomeric materials for dielectric elastomer actuators (DEAs). Two different types of SRMs with Young's modulus of 0.8 MPa and 3.3 MPa, respectively, are prepared, and their material and mechanical properties and electro-mechanical performances at electric fields of up to 30 V/um are characterized. For comparison, the same tests are also performed on several commercially available elastomers: Elastosil 2030, Ecoflex 00-30, CF19-2186, and VHB 4905. The results reveal that SRMs demonstrate negligible Mullins effect and hysteresis, while their dielectric strength (62.4‒112.4 V/µm) and viscoelasticity (tan⁡δ 0.07‒0.24 at 10 Hz) are comparable or even superior to those of other elastomers. In addition, elongation at break is found to be 163.8‒172.1%. SRMs exhibit excellent electro-mechanical performance; for instance, one of the two types has an actuation force 293.2 mN at 24.9 V/µm and a strain of 5.2% at 22.3 V/µm. These values are the largest or larger than most of the tested elastomers. The high performance of SRMs results from their dielectric constant, which ranges from 10.3‒13.4, leading to an electro-mechanical sensitivity of up to 15.3 MPa-1. These results illustrate SRMs as attractive material options for DEAs.

Hyperelastic Material Parameter Determination and Numerical Study of TPU and PDMS Dampers

Dampers provide safety by controlling unwanted motion that is caused due to the conversion of mechanical work into another form of energy (e.g., heat). State-of-the-art materials are elastomers and include thermoplastic elastomers. For the polymer-appropriate replacement of multi-component shock absorbers comprising mounts, rods, hydraulic fluids, pneumatic devices, or electro-magnetic devices, among others, in-depth insights into the mechanical characteristics of damper materials are required. The ultimate objective is to reduce complexity by utilizing inherent material damping rather than structural (multi-component) damping properties. The objective of this work was to compare the damping behavior of different elastomeric materials including thermoplastic poly(urethane) (TPU) and silicone rubber blends (mixtures of different poly(dimethylsiloxane) (PDMS)). Therefore, the materials were hyper- and viscoelastic characterized, a finite element calculation of a ball drop test was performed, and for validation, the rebound resilience was measured experimentally. The results revealed that the material parameter determination methodology is reliable, and the data that were applied for simulation led to realistic predictions. Interestingly, the rebound resilience of the mixture of soft and hard PDMS (50:50) wt% was the highest, and the lowest values were measured for TPU.

Prospects and Development of Research of Composite Elastomer Materials

The aim of this work is to study the effect of new modified ingredients on the complex of properties of composite elastomeric materials. It was found that the introduction of modified ingredients into the composition of elastomeric compositions enhances interfacial interaction at the «rubber-filler» interface and the formation of additional bonds between rubber macromolecules and functional groups, as a result of which an improvement in the complex of properties of the compositions is observed. The introduction of modified carbon into the composition of elastomeric compositions enhances interfacial interaction at the «rubber-filler» interface and the formation of additional bonds between rubber macromolecules and functional groups of the oligomer, as a result of which an improvement in the complex of properties of the compositions is observed. The technology of purification of mineral fillers from metal oxides has been developed. A sufficiently high degree of purification by this method is due to the fact that in the process of temperature exposure at 950 K, iron ions from the paramagnetic state (d-form Fe2O3) pass into ferromagnetic (r-form Fe3O4). Feasibility and prospects of using modified fillers, both mineral and organic, in the formulations of rubber compounds for the production of various types of rubber products

Analysis of Changes in the Tensile Bond Strenght of Soft Relining Material with Acrylic Denture Material

Abrasions and pressure ulcers on the oral mucosa are most often caused by excessive pressure or incorrect fitting of the denture. The use of soft relining materials can eliminate pain sensations and improve patient comfort. The main functional feature of soft elastomeric materials is the ability to discharge loads from the tissues of the mucosa. (1) Background: The aim of the work was a comparative laboratory study of ten materials used for the soft lining of acrylic dentures. (2) Methods: There were materials based on acrylates (Vertex Soft, Villacryl Soft, Flexacryl Soft) and silicones (Sofreliner Tough Medium, Sofreliner Tough Medium, Ufi Gel SC, GC Reline Soft, Elite Soft Relining, Molloplast). Laboratory tests include the analysis of the tensile bond strength between the relining material and the acrylic plate of the prosthesis. The tests were conducted taking into account 90-day term aging in the distilled water environment based on the methodology presented in the European Standard ISO 10139-2. (3) Results: After three months of observation, the highest strength of the joint was characterized by Flexacryl Soft acrylic, for which the average value was 2.5 MPa. The lowest average value of 0.89 MPa was recorded for the GC Reline Soft silicone material. Over time, an increase in the value of the strength of the combination of acrylic materials and a decrease in these values in the case of silicone materials was observed. (4) Conclusion: Each of the tested silicone materials showed all three types of damage, from adhesive to mixed to cohesive. All acrylic-based materials showed an adhesive type of failure. Time did not affect the type of destruction.

Research of replication accuracy in some elastomer materials with different Young’s modulus

In this work we observed three different elastomeric materials with different Young’s modulus: Silastic T-4, Plat Set 30, and Lasil-C. Their usage makes it possible to overlap the range of rigidity obtained for Silgard under different curing conditions, without high temperatures and long curing time. The results obtained during the replicas formation using a brass master mold with micro-sized structures for these elastomers were presented. The quality of the replication in materials with low Young’s modulus turned out to be better than for Silgard, and for the hard Silastic T-4 – it is comparable to it.