First Non-Directional Casing While Drilling CWD Run in ADNOC Onshore Saves Five Days Rig Time and Improves the Well Construction Process Minimizing Associated Risks with Circulation Losses and Wellbore Instability

2021 ◽  
Author(s):  
Roswall Enrique Bethancourt ◽  
Mohammed Sarhan ◽  
Felix Leonardo Castillo ◽  
Imad Al Hamlawi ◽  
Luis Ramon Baptista ◽  
...  
Keyword(s):  
High Water ◽  
Drill String ◽  
Wellbore Stability ◽  
Abu Dhabi ◽  
Strengthening Effect ◽  
Directional Drilling ◽  
Rate Of Penetration ◽  
Well Integrity ◽  
Main Challenge ◽  
Pdc Bit

Abstract Loss of circulation while drilling the surface holes has become the main challenge in the Abu Dhabi Onshore developed fields. Typical consequences of losses are blind drilling and high instability of the wellbore that eventually led to hole collapse, drill string pack-offs and other associated well-integrity risks. Expensive operations including implementing aerated drilling technique, high water consumption and logistical constraints lead to difficulties reaching planned depth and running casing with added complexities of well integrity due to poor cement quality and bonding in the required isolation zones. Casing while drilling (CWD) is becoming a powerful method in mitigating both lost circulation as well as wellbore stability issues. This paper details the first 13 3/8″ × 16″ successful non-directional CWD trial accomplished in Abu Dhabi and the various advantages of the process. The Non-Directional CWD technology is used to drill vertical or tangent profiles with no directional drilling or logging (formation evaluation) requirements. The casing string is run with drillable body polycrystalline diamond cutters (PDC) bit and solid body centralizers are installed into the casing to achieve the required stand-off for cementing purpose. Some of the best practices applied to conventional drilling operations are not valid for CWD. The paper presents the methodology followed by the drilling engineers during the planning and preparation phases and presents a detailed description of the execution at the rig and the results of the evaluation including time savings, cement quality, rate of penetration, bottomhole assembly (BHA) directional tendency and losses comparison among others.The implementation of CWD saved the operator five days. The bit selection and fit-for-purpose bit design were critical factors for the success of the application. The interval was drilled (as planned) in one run through interbedded formations with a competitive rate of penetration (ROP). In this trial the interval consisted of 2,470ft with an average on-bottom ROP of 63.7 ft/hr, zero quality, health, safety and environmental (QHSE) incidents with enhanced safety for the rig crew.The technology eliminated the non-productive time (NPT) associated with tight spots, BHA pack-off, vibrations or stalls which it is an indication of good hole cleaning and optimum drilling parameters.Medium losses (10-15 BBL/hr) were cured due to the plastering and wellbore strengthening effect of CWD allowing drilling to resume with full returns.Well Verticality maintained with 0.3 degrees Inclination at section final depth.The drillable CWD bit was drilled out with a standard 12.25-in PDC bit in 1 hour as per the plan.

First Application of Hybrid Bit Technology to Optimize Drilling Through S Shape Directional Section with High Chert Content in UAE Land Operations

2021 ◽  
Author(s):  
Ygnacio Jesus Nunez ◽  
Munir Bashir ◽  
Fernando Ruiz ◽  
Rakesh Kumar ◽  
Mohamed Sameer ◽  
...  
Keyword(s):  
Good Condition ◽  
Polycrystalline Diamond ◽  
Steering System ◽  
Directional Drilling ◽  
Main Challenge ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Heterogeneous Formation ◽  
Polycrystalline Diamond Compact ◽  
Cutting Mechanisms

Abstract This paper highlights the solution, execution, and evaluation of the first 12.25″ application of hybrid bit on rotary steerable system in S-Shape directional application to drill interbedded formations with up to 25 % chert content in UAE land operations. The main challenge that the solution overcame is to drill through the hard chert layers while avoiding trips due to PDC bit damage nor drilling hour's limitation of TCI bit while improving the overall ROP and achieving the directional requirement. The solution package has demonstrated a superior ROP over rollercone bits, as well as improved PDC cutter durability and lower reactive torque leading to better steerability and stability which will be detailed in this paper. A significant contributor to such success was utilizing a new hybrid bit technology which incorporates the dual cutting mechanisms of both polycrystalline Diamond Compact (PDC) and rollercone bits. This allows a more efficient drilling by bringing the durability of the crushing action of rollercone to drill through hard interbedded lithology and the effectiveness of the shearing action of PDC cutters to improve ROP without sacrificing the toughness of the cutting structure edge. The proposed solution in combined with continues proportional rotary steering system managed to drill 4,670 ft through heterogeneous formation with chert nodules, with an average ROP of 38.29 ft\hr improving ROP by 15% and eliminating extra trips of utilizing roller cone bits to be able to drill though the chert nodules and avoid the PDC bit damage. Leading reduction in cost per foot by 35 %. Additionally, the hybrid bit exceed the expectation achieving 878 thousand of revolutions, with effective bearing and with the drilling cutting structure in a very good condition. Furthermore, the directional objectives were met with high quality directional drilling avoiding wellbore tortuosity. Such success was established through application analysis, specific formations drilling roadmaps and optimized drilling parameters in order to improve the overall run efficiency. The combination of roller cone and PDC elements in a hybrid bit designed to deliver better efficiency and torque stability significantly increased performance drilling the section in one single run, proven that heterogeneous formations can be drill.

First Abu Dhabi 9.625in × 12.25in Non-Directional Casing While Drilling CWD Run for Intermediate Hole Section Saves Two Days Rig Time, Enhancing Drilling Efficiency & Improving Well Integrity

2021 ◽  
Author(s):  
Felix Leonardo Castillo ◽  
Roswall Enrique Bethancourt ◽  
Mohammed Sarhan ◽  
Abd Al Sayfi ◽  
Imad Al Hamlawi ◽  
...  
Keyword(s):  
Performance Optimization ◽  
Cost Savings ◽  
Polycrystalline Diamond ◽  
Construction Cost ◽  
Drill String ◽  
Abu Dhabi ◽  
Wellbore Instability ◽  
Well Integrity ◽  
Well Design ◽  
Cement Integrity

Abstract Significant mud losses during drilling often compromises well integrity whenever sustainable annular pressure (SAP), is observed due to poor cement integrity around 9-5/8-in casing in wells requiring gas lift completion. Heavy Casing Design (HCD) is applied as a solution; whereby, two casing strings are used to isolate the aquifers and loss zones, thus ensuring improved cement integrity around the 9 5/8-in intermediate casing. Casing While Drilling (CWD) is a potential solution to mitigate mud losses and wellbore instability enabling an optimized alternative to HCD by ensuring well integrity is maintained while reducing well construction cost. This paper details the first 12 ¼-in × 9-5/8-in non-directional CWD trial accomplished in Abu Dhabi onshore The Non-Directional CWD Technology was tested in a vertical intermediate hole section of a modified heavy casing design (MHCD) aimed at reducing well construction cost over heavy casing design (HCD) as shown in the figure 1. A drillable alloy bit with an optimized polycrystalline diamond cutters (PDC) cutting structure was used to drill with casing through a multi-formation interval with varying hardness and mechanical properties. Drilling dynamics, hydraulics and casing centralization analysis were performed to evaluate the directional tendency of the drill string along with the optimum drilling parameters to address the losses scenario, hole cleaning, vibration, and maximum surface torque. The CWD operation was completed in a single run with zero quality, health, safety, and environment (HSE) events and minimum exposure of personal to manual handling of heavy tubulars. Exceptional cement bonding was observed around the 9 5/8 in casing indicative of good hole quality despite running a significant number of centralizers (with smaller diameter), compared with the conventional drilled wells (cement bond logging was done after the section). CWD implementation saved two days of rig operations time relative to the average of the offset wells with the same casing design. The rate of Penetration (ROP) was slightly lower than the conventional drilling ROP in this application. The cost savings are mainly attributed to the elimination of casing-running flat time and Non-Productive Time (NPT) associated with clearing tight spots, BHA pack-off, wiper trips. The application of CWD in the MHCD wells deliver an estimated saving of USD 0.8MM in well construction cost per well compared to the HCD well design. Additional performance optimization opportunities have been identified for implementation in future applications. The combination of the MHCD and CWD technology enhances cementing quality across heavy loss zones translating into improved well integrity. Implementing this technology on MHCD wells could potentially save up to USD 200MM (considering 250 wells drilled). This is the first application of the technology in Abu Dhabi and brings key learning for future enhancement of drilling efficiency. The CWD technology has potential to enhance the wellbore construction process, which are typically impacted by either circulation losses and wellbore instability issues or a combination of both, it can applied to most of the offshore and onshore fields in Abu Dhabi.

scholarly journals Kinematics and dynamics analysis of new rotary-percussive PDM drilling tool

2021 ◽  
pp. 146134842198915
Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  
Keyword(s):  
Drill String ◽  
Structure Design ◽  
Drilling Process ◽  
Analysis Model ◽  
Drilling Tool ◽  
Stick Slip ◽  
Rate Of Penetration ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Impact

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.

scholarly journals Reinforcement of Recycled Aggregate by Microbial-Induced Mineralization and Deposition of Calcium Carbonate—Influencing Factors, Mechanism and Effect of Reinforcement

Crystals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 887
Author(s):  
Chunhua Feng ◽  
Buwen Cui ◽  
Haidong Ge ◽  
Yihong Huang ◽  
Wenyan Zhang ◽  
...  
Keyword(s):  
Calcium Carbonate ◽  
Global Economy ◽  
Low Cost ◽  
High Water ◽  
Strengthening Mechanism ◽  
Recycled Aggregate ◽  
Strengthening Effect ◽  
Calcium Carbonate Precipitation ◽  
Environmental Friendliness ◽  
Advantages And Disadvantages

Recycled aggregate is aggregate prepared from construction waste. With the development of a global economy and people’s attention to sustainable development, recycled aggregate has shown advantages in replacing natural aggregate in the production of concrete due to its environmental friendliness, low energy consumption, and low cost. Recycled aggregate exhibits high water absorption and a multi-interface transition zone, which limits its application scope. Researchers have used various methods to improve the properties of recycled aggregate, such as microbially induced calcium carbonate precipitation (MICP) technology. In this paper, the results of recent studies on the reinforcement of recycled aggregate by MICP technology are synthesized, and the factors affecting the strengthening effect of recycled aggregate are reviewed. Moreover, the strengthening mechanism, advantages and disadvantages of MICP technology are summarized. After the modified treatment, the aggregate performance is significantly improved. Regardless of whether the aggregate was used in mortar or concrete, the mechanical properties of the specimens were clearly improved. However, there are some issues regarding the application of MICP technology, such as the use of an expensive culture medium, a long modification cycle, and untargeted mineralization deposition. These difficulties need to be overcome in the future for the industrialization of regenerated aggregate materials via MICP technology.

Applications of Nanomaterials in Wellbore Fluids in Oil and Gas Fields

2021 ◽  
Vol 881 ◽  
pp. 33-37
Author(s):  
Wei Na Di
Keyword(s):  
Oil And Gas ◽  
Drill String ◽  
Wellbore Stability ◽  
Petroleum Engineering ◽  
Cement Stone ◽  
Drilling Fluids ◽  
Cement Slurry ◽  
Oil And Gas Fields ◽  
Gas Channeling ◽  
Gas Fields

The application of nanomaterials in oil and gas fields development has solved many problems and pushed forward the development of petroleum engineering technology. Nanomaterials have also been used in wellbore fluids. Nanomaterials with special properties can play an important role in improving the strength and flexibility of mud cake, reducing friction between the drill string and wellbore and maintaining wellbore stability. Adding nanomaterials into the cement slurry can eliminate gas channeling through excellent zonal isolation and improve the cementing strength of cement stone, thereby facilitating the protection and discovery of reservoirs and enhancing the oil and gas recovery. This paper tracks the application progress of nanomaterials in wellbore fluids in oil and gas fields in recent years, including drilling fluids, cement slurries. Through the tracking and analysis of this paper, it is concluded that the applications of nanomaterials in wellbore fluids in oil and gas fields show a huge potential and can improve the performance of wellbore fluids.

Managing Wellbore Stability Window and Well Integrity by Adjusting the Tight Margin to Successfully Drill through Naturally Fractured Zone Onshore Niger Delta

2021 ◽  
Author(s):  
Bassey Akong ◽  
Samuel Orimoloye ◽  
Friday Otutu ◽  
Akinwale Ojo ◽  
Goodluck Mfonnom ◽  
...  
Keyword(s):  
Niger Delta ◽  
Wellbore Stability ◽  
Rock Properties ◽  
Failure Behavior ◽  
Natural Fractures ◽  
Gas Well ◽  
Well Integrity ◽  
Trajectory Formation ◽  
Naturally Fractured ◽  
Drilling Operations

Abstract The analysis of wellbore stability in gas wells is vital for effective drilling operations, especially in Brown fields and for modern drilling technologies. Tensile failure mode of Wellbore stability problems usually occur when drilling through hydrocarbon formations such as shale, unconsolidated sandstone, sand units, natural fractured formations and HPHT formations with narrow safety mud window. These problems can significantly affect drilling time, costs and the whole drilling operations. In the case of the candidate onshore gas well Niger Delta, there was severe lost circulation events and gas cut mud while drilling. However, there was need for a consistent adjustment of the tight drilling margin, flow, and mud rheology to allow for effective filter-cake formation around the penetrated natural fractures and traversed depleted intervals without jeopardizing the well integrity. Several assumptions were validly made for formations with voids or natural fractures, because the presence of these geological features influenced rock anisotropic properties, wellbore stress concentration and failure behavior with end point of partial – to-total loss circulation events. This was a complicated phenomenon, because the pre-drilled stress distribution simulation around the candidate wellbore was investigated to be affected by factors such as rock properties, far-field principal stresses, wellbore trajectory, formation pore pressure, reservoir and drilling fluids properties and time without much interest on traversing through voids or naturally fractured layers. This study reviews the major causes of the severe losses encountered, the adopted fractured permeability mid-line mudweight window mitigation process, stress caging strategies and other operational decisions adopted to further salvage and drill through the naturally fractured and depleted intervals, hence regaining the well integrity by reducing NPT and promoting well-early-time-production for the onshore gas well Niger Delta.

scholarly journals Laponite: a promising nanomaterial to formulate high-performance water-based drilling fluids

2020 ◽  
Author(s):  
Xian-Bin Huang ◽  
Jin-Sheng Sun ◽  
Yi Huang ◽  
Bang-Chuan Yan ◽  
Xiao-Dong Dong ◽  
...  
Keyword(s):  
High Performance ◽  
Drilling Fluid ◽  
Nitrogen Adsorption ◽  
Drill String ◽  
Wellbore Stability ◽  
Fluid Loss ◽  
Drilling Fluids ◽  
Mechanism Analysis ◽  
Water Based ◽  
Inhibition Performance

Abstract High-performance water-based drilling fluids (HPWBFs) are essential to wellbore stability in shale gas exploration and development. Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles. This paper analyzed the application potential of laponite in HPWBFs by evaluating its shale inhibition, plugging and lubrication performances. Shale inhibition performance was studied by linear swelling test and shale recovery test. Plugging performance was analyzed by nitrogen adsorption experiment and scanning electron microscope (SEM) observation. Extreme pressure lubricity test was used to evaluate the lubrication property. Experimental results show that laponite has good shale inhibition property, which is better than commonly used shale inhibitors, such as polyamine and KCl. Laponite can effectively plug shale pores. It considerably decreases the surface area and pore volume of shale, and SEM results show that it can reduce the porosity of shale and form a seamless nanofilm. Laponite is beneficial to increase lubricating property of drilling fluid by enhancing the drill pipes/wellbore interface smoothness and isolating the direct contact between wellbore and drill string. Besides, laponite can reduce the fluid loss volume. According to mechanism analysis, the good performance of laponite nanoparticles is mainly attributed to the disk-like nanostructure and the charged surfaces.

Fatigue Assessment of Drill Pipes

2017 ◽  
Author(s):  
P. J. Haagensen ◽  
T. I. Grøttum
Keyword(s):  
Failure Modes ◽  
Fatigue Behavior ◽  
Drill String ◽  
American Petroleum Institute ◽  
Directional Drilling ◽  
Fatigue Wear ◽  
Threaded Connections ◽  
Current Design ◽  
Drilling Operations ◽  
Drill Pipes

Fatigue failures during offshore drilling operations is still a very costly problem. The fatigue behavior of drill pipes is reviewed, and typical failure modes are identified. The effects of drill string curvature during directional drilling on pipe body stress and on the fatigue life is examined. Effects on applied mean stress from drill string weight are discussed. Interaction effects of degradation mechanisms such as fatigue, wear and corrosion are evaluated. Experimental background data and statistical evaluation that form the basis for the current design practice issued by American Petroleum Institute (API) and other guidance in codes and standards is reviewed. Results from several recent testing programs performed under rotating bending of pipes with threaded connections, and tests involving the pipe body under resonance conditions are presented. The tests were made with pipe sizes from 2 7/8 in. to 5 7/8 in. in Grade S-135 pipes. The results are compared with published test data and design guidance such as API Recommended Practice G7 [1]. Recommendations are given for research and testing to improve reliability and the safe operation of drill strings.

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