High Performance Tailored Mechanically Enhanced Cement Slurry Helped in Delivering Dependable Barriers Across HPHT Reservoir: Case Study from UAE Offshore

2021 ◽  
Author(s):  
Patrick Manga ◽  
Sherif Mohamed ◽  
Devesh Bhaisora
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
Cement Slurry ◽  
Hydrocarbon Production ◽  
Well Production ◽  
High Pressure High Temperature ◽  
Zonal Isolation ◽  
Long Lifetime ◽  
Environment Stress

Abstract The concept of zonal isolation has evolved recently addressing new industry challenges to provide dependable barriers throughout the life of the well. This helps ensure long term well integrity for safer and more efficient hydrocarbon production, especially for the fields predicted to have a long lifetime. This leads to tailoring of cement slurry designs for superior mechanical parameters to avoid deteriorating them under post cementing operational loads. Following cementing best practices is a key parameter to achieve a successful cementing job, however adequate mechanical properties will help a cement slurry to withstand all the cyclic loads that the well will experience during its lifetime. Determining these properties and tailoring cement slurry designs to meet these properties will help ensure that the cement slurry will still survive these loads, all the way from placement until it has experienced all the post cementing operational loads including but not limited to multiple pressure testing, unloading the well, perforations, various thermal loads during well production, hydraulic fracturing etc. The tailored cement slurry was able to provide an adequate solution of such challenges faced by an operator in Offshore UAE under a high pressure – high temperature (HPHT) environment. Stress modelling was performed for the life of the well considering post cementing operations. This helped in determining optimum mechanical properties required for the cement slurries considered. Specialized testing was performed in both lab and yard to achieve such properties for field execution. Based on various stress and hydraulic modelling, slurries ranging from 13 to 17.5 ppg were designed and pumped successfully in the wellbore. Post cementing bond logs showed adequate placement of a tailored dependable barrier across a complete wellbore including an HPHT reservoir section. This approach can be used for wells with similar challenges around the world for long term zonal isolation.

Volumetric Changes of the UHPC Matrix and its Determination

2016 ◽  
Vol 827 ◽  
pp. 215-218 ◽  
Author(s):  
David Čítek ◽  
Milan Rydval ◽  
Jiří Kolísko
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
High Performance Concrete ◽  
Experimental Tests ◽  
Structure Design ◽  
Ultra High Performance Concrete ◽  
Fine Grained ◽  
Durability Properties ◽  
Shrinkage And Creep

Research in the Ultra-High Performance Concrete applications field is very important. Current experiences shows that the structure design should be optimize due to relatively new fine-grained cement-based Hi-Tech material with excellent mechanical and durability properties. It is not sure if some of the volumetric changes like creep or shrinkage has or has not an impact on an advantage for the construction and for the structure design. The effect of the shrinkage and creep of common used concretes are well known and well described at publications but the effect of volumetric changes of the UHPC is mostly unknown because of the fact that some of experimental tests are long term and the development of UHPC is still in its basics. A lot of works are focused on a basic mechanical properties and durability tests.

Nanosized Magnesium Oxide With Engineered Expansive Property for Enhanced Cement-System Performance

SPE Journal ◽  
2017 ◽  
Vol 22 (05) ◽  
pp. 1681-1689 ◽  
Author(s):  
Narjes Jafariesfad ◽  
Mette Rica Geiker ◽  
Pål Skalle
Keyword(s):  
Heat Treatment ◽  
Young’S Modulus ◽  
Magnesium Oxide ◽  
Young's Modulus ◽  
Oil Well ◽  
Cement Slurry ◽  
Expansive Agent ◽  
Cement System ◽  
Zonal Isolation

Summary The bulk shrinkage of cement sheaths in oil wells can result in loss of long-term zonal isolation. Expansive additives are used to mitigate bulk shrinkage. To compensate effectively for bulk shrinkage during the late plastic phase and the hardening phase of the cement system, the performance of the expansive additive needs to be regulated considering the actual cement system and placement conditions. This paper presents an introductory investigation on the potential engineering of nanosized magnesium oxide (MgO) (NM) through heat treatment for use as an expansive agent in oilwell-cement systems. In this study, the bulk shrinkage of a cement system was mitigated by introducing NM with designed reactivity to the fresh cement slurry. The reactivity of NM was controlled by heat treatment. A dilatometer with corrugated molds was used to measure the linear strain of samples cured at 40°C and atmospheric pressure. The effect of NMs differing in reactivity on tensile properties of cement systems cured for 3 days at 40°C was examined by use of the flattened Brazilian test. The reactivity of the NM played a key role in controlling the bulk shrinkage of the cement system. Addition of only 2% NM by weight of cement (BWOC) with appropriate reactivity was sufficient to maintain expansion of the cement system. Adding NM to the cement system also resulted in improved mechanical flexibility. The NM with highest reactivity caused the largest reduction in Young's modulus at 3 days and, in general, the ratio of tensile strength to Young's modulus improved through the addition of NM to the cement system. Our work demonstrates that controlling the reactivity of the additive is a promising method to mitigate bulk shrinkage of cement systems and thereby to sustain the mechanical properties of the cement sheath in the oil well at an acceptable level.

Application of Resin-Cement Blend to Prevent Pressure Build-Up in Casing to Casing Annulus CCA: A Novel Approach to Improve Well Integrity

2021 ◽  
Author(s):  
Wajid Ali ◽  
Freddy Jose Mata ◽  
Ahmed Atef Hashmi ◽  
Abdullah Saleh Al-Yami
Keyword(s):  
High Pressure ◽  
Shear Bond Strength ◽  
Resin Cement ◽  
Cement Slurry ◽  
Well Integrity ◽  
Cement System ◽  
Zonal Isolation ◽  
Primary Cementing ◽  
Cement Sheath

Abstract Assurance of well integrity is critical and important throughout the entire well's life cycle. Pressure build-up between cemented casings annuli has been a major challenge all around the world. Cement is the main element that provides isolation and protection for the well. The cause for pressure build-up in most cases is a compromise of cement sheath integrity that allows fluids to migrate through micro-channels from the formation all the way to the surface. These problems prompt cementing technologists to explore new cementing solutions, to achieve reliable long-term zonal isolation in these extreme conditions by elevating shear bond strength along-with minimal shrinkage. The resin-cement system can be regarded as a novel technology to assure long term zonal isolation. This paper presents case histories to support the efficiency and reliability of the resin-cement system to avoid casing to casing annulus (CCA) pressure build-up. This paper presents lab testing and application of the resin-cement system, where potential high-pressure influx was expected across a water-bearing formation. The resin-cement system was designed to be placed as a tail slurry to provide a better set of mechanical properties in comparison to a conventional slurry. The combined mixture of resin and cement slurry provided all the necessary properties of the desired product. The slurry was batch-mixed to ensure the homogeneity of resin-cement slurry mixture. The cement treatment was performed as designed and met all zonal isolation objectives. Resin-cement’s increased compressive strength, ductility, and enhanced shear bond strength helped to provide a dependable barrier that would help prevent future sustained casing pressure (SCP). The producing performance of a well depends in great part on a good primary cementing job. The success of achieving zonal isolation, which is the main objective of cementing, is mainly attributed to the cement design. The resin-cement system is evolving as a new solution within the industry, replacing conventional cement in many crucial primary cementing applications. This paper highlights the necessary laboratory testing, field execution procedures, and treatment evaluation methods so that this technology can be a key resource for such operations in the future. The paper describes the process used to design the resin-cement system and how its application was significant to the success of the jobs. By keeping adequate strength and flexibility, this new cement system mitigates the risk of cement sheath failure throughout the life of well. It provides a long-term well integrity solution for any well exposed to a high-pressure environment.

scholarly journals The influence of low amounts on in situ-polymerized bisphenol-diamine net in cement slurries prepared in seawater – structural analysis after long-term contact with in situ-generated mud-acid fracturing fluid

2020 ◽  
Vol 25 (1) ◽  
Author(s):  
Danilo Oliveira Santos ◽  
Ivory Marcos Gomes dos Santos ◽  
Joenesson Filip Santos Ribeiro ◽  
Eunice Fragoso Silva Vieira ◽  
Gwenn Le Saoût ◽  
...  
Keyword(s):  
Oil Well ◽  
Cement Slurry ◽  
27Al Nmr ◽  
Chemical Structures ◽  
Zonal Isolation ◽  
Order Variable ◽  
Adsorption Desorption ◽  
Kinetic Features

ABSTRACT Inadequate zonal isolation in oil wells can provoke safety and environmental problems. New cement slurries can avoid such problems. In this work, novel cement slurries were prepared in the presence of seawater with in situ-formed epoxy resin–ethylenediamine. The new slurries were tested in relation to their mechanical properties and characterized by FTIR, XRD, TG/DTG, porosimetry by N2 adsorption-desorption and solid-state 29Si and 27Al NMR. Some kinetic features of long-term contact of the slurries with in situ-generated mud-acid were performed to evaluate the performances of the new slurries in routine acidizing procedures in oil well industry. The experimental kinetic data were well fitted to order-variable exponential kinetic model and a factorial design of four variables (24). In these studies, it was possible to evaluate in detail how some important experimental factors act on the quantities of acid that interact with the pastes, as well as to verify how these factors affect the speed with which the mud-acid interacts with the slurries. The results strongly suggest that the interactions occurred at epoxy/ethylenediamine cement slurry/mud-acid interfaces are due to surface reactions with preservation of the chemical structures of the cement slurries, even after long-term contact with mud-acid. The new cement slurry present good features to be used in environmental-friendly procedures in oil well field.

Novel Resin-Cement Blend to Improve Well Integrity

2021 ◽  
Author(s):  
Vikrant Wagle ◽  
Abdullah Saleh Al-Yami ◽  
Sara AlKhalaf ◽  
Khawlah Abdulaziz Alanqari ◽  
Wajid Ali ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
New Technology ◽  
Great Part ◽  
Resin Cement ◽  
Cement Slurry ◽  
Cement System ◽  
Zonal Isolation ◽  
Primary Cementing ◽  
Field Deployment ◽  
The Right

Abstract A good primary cementing job governs in a great part the producing performance of a well. Successful zonal isolation, which is the main objective of any cementing job, primarily depends on the right cement design. The resin-based cement system, which is a relatively new technology within the oil industry has the potential to replace conventional cement in critical primary cementing applications. This paper describes the lab-testing and field deployment of the resin-based cement systems. The resin-based cement systems were deployed in those well sections where a potential high-pressure influx was expected. The resin-based cement system, which was placed as a tail slurry was designed to have better mechanical properties as compared to the conventional cement systems. The paper describes the process used to get the right resin-based cement slurry design and how its application was important to the success of the cementing jobs. The cement job was executed successfully and met all the zonal-isolation objectives. The resin-based cement's increased shear bond strength and better mechanical properties were deemed to be instrumental in providing a reliable barrier that would thwart any future issues arising due to sustained casing pressure (SCP). This paper describes the required lab-testing, lab-evaluation, and the successful field deployment of the resin-based cement systems.

Application of Key Technique in Splitter Wellhead Cementing Enabled Successful and Safe Operations

2021 ◽  
Author(s):  
Chee Hen Lau ◽  
Avinash Kishore Kumar ◽  
Myat Thuzar
Keyword(s):  
Cost Savings ◽  
Pressure Profile ◽  
Construction Technology ◽  
Cementing Technique ◽  
Cement Slurry ◽  
Planning Phase ◽  
Well Design ◽  
Zonal Isolation ◽  
Unique Approach

Abstract This paper describes the application of key technique for splitter wellhead cementing of top-hole section in conductor-sharing wells in dozens of development wells in offshore Malaysia. Its objective is to elaborate on the challenges faced during the well planning phase, methodology of cementing technique, cementing slurry design as well as solutions outcome and lessons learnt. Limitations of current software in the industry to simulate the conductor-sharing well cementation and approaches to maneuver through these limitations are also discussed. During the well planning phase, cementing technique to address the risks associated with splitter wellhead cementing such as accidental cementation of dummy string, poor cement coverage in shared conductor, and losses uncertainties were analyzed. The cementing execution results of first batch of wells are examined, i.e. pressure profile, cement returns as well as opportunities for improvement were documented and translated into recommendations leading to eventual success for future well design. The cement slurry design for each casing in the splitter wellhead are also established based on its associated job objectives which is based on the unique approach in splitter wellhead cementing. The establishment of key cementing technique for such an unconventional well construction technology is important in order to ensure continuous success both in cement placement as well as cement slurry design. The best practices are currently being replicated by other major operators in Malaysia for all splitter wellhead cement design. The learnings from the technique are incorporated into the technical standard of Malaysia operator as well to serve as a specific mandated requirement for future operations. An integrated study of wellhead design, drilling practices and cementing technologies enabled a novel methodology to assure long term zonal isolation for the wells and innovation in the cementing approach enable cost savings for the operator as the wells can be drilled in a safe, efficient and cheaper way.

Multi-Functional High-Performance Cement Based Composite

2016 ◽  
Vol 677 ◽  
pp. 53-56 ◽  
Author(s):  
Zdeňka Bažantová ◽  
Karel Kolář ◽  
Petr Konvalinka ◽  
Jiří Litoš
Keyword(s):  
Mechanical Properties ◽  
Portland Cement ◽  
High Performance ◽  
Rapid Evolution ◽  
Volume Changes ◽  
Practical Utilization ◽  
Long Term Stability ◽  
New Type ◽  
Good Workability

The paper introduces development of new type of high-performance Portland cement based composite applicable for number of practical utilization. The fundaments of performed research was to design mixture with controlled process of hydration, easy production, suitable time of setting, good workability and rapid evolution of mechanical properties as well as satisfactory long-term stability of hardened composite. Selected mixture were evaluated by means of mechanical properties and volume changes determination.

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