scholarly journals The Effect of Off-center Placement of Twisted Tape on Flow and Heat Transfer Characteristics in a Circular Tube

Author(s):  
Li Wang ◽  
Peiyong Ni ◽  
Guannan Xi

Abstract This study is conducted to investigate the effect of off-center placement of twisted tape on flow distribution and heat transfer in a circular tube. The effect of tape width of 20, 18, 16, 14 and 12 mm on the heat transfer performance is discussed under the same twist ratio of 2.0. The numerical analysis of the flow field, average Nusselt number, friction factor and thermo-hydraulic performance parameter of the tube are discussed with Reynolds number ranged from 2600 to 8760. The results indicate that the Nusselt number of the tube fitted with center-placed twisted tapes at various width is 7~51% higher than the plain tube, and performance in low Reynolds region was found more effective than that in high Reynolds region. The heat transfer for circular tube with twisted tape attached to the wall shows better performance than that for the tube with center-placed twisted tape. With a smaller tape width, a higher increasing ratio of Nu-wall/Nu-center is obtained. The increasing ratio for Nusselt number ranged from 3 to 18%. However, the use of twisted tape inserts is not beneficial for energy saving. The thermo-hydraulic performance parameters for convective heat transfer of helium gas flowing in a circular tube are below unity for the calculated Reynolds region.

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Li Wang ◽  
Peiyong Ni ◽  
Guannan Xi

AbstractThis study is conducted to investigate the effect of off-center placement of twisted tape on flow distribution and heat transfer in a circular tube. The effect of tape width of 20, 18, 16, 14 and 12 mm on the heat transfer performance is discussed under the same twist ratio of 2.0. The numerical analysis of the flow field, average Nusselt number, friction factor and thermo-hydraulic performance parameter of the tube are discussed with Reynolds number ranged from 2600 to 8760. The results indicate that the Nusselt number of the tube fitted with center-placed twisted tapes at various width is 7–51% higher than the plain tube, and performance in low Reynolds region was found more effective than that in high Reynolds region. The heat transfer for circular tube with twisted tape attached to the wall shows better performance than that for the tube with center-placed twisted tape. With a smaller tape width, a higher increasing ratio of Nu-wall/Nu-center is obtained. The increasing ratio for Nusselt number ranged from 3 to 18%. However, the use of twisted tape inserts is not beneficial for energy saving. The thermo-hydraulic performance parameters for convective heat transfer of helium gas flowing in a circular tube are below unity for the calculated Reynolds region.


2001 ◽  
Vol 123 (3) ◽  
pp. 417-427 ◽  
Author(s):  
S. K. Saha ◽  
A. Dutta

Heat transfer and pressure drop characteristics in a circular tube fitted with twisted tapes have been investigated experimentally. Laminar swirl flow of a large Prandtl number 205<Pr<518 viscous fluid was considered. The swirl was generated by short-length twisted-tape inserts; regularly spaced twisted-tape elements with multiple twists in the tape module and connected by thin circular rods; and smoothly varying (gradually decreasing) pitch twisted-tapes. The heat transfer test section was heated electrically imposing axially and circumferentially constant wall heat flux (UHF) boundary condition. Reynolds number, Prandtl number, twist ratio, space ratio, number of tuns in the tape module, length of the twisted-tape and smoothness of the swirling pitch govern the characteristics. Friction factor and Nusselt number are lower for short-length twisted-tape than those for full-length twisted-tape. On the basis of constant pumping power and constant heat duty, however, short-length twisted-tapes are found to perform better than full-length twisted-tapes for tighter twists. Thermohydraulic performance shows that twisted-tapes with multiple twists in the tape module is not much different from that with single twist in the tape module. Friction factor and Nusselt number are approximately 15 percent lower for twisted-tapes with smooth swirl having the average pitch same as that of the uniform pitch (throughout) twisted-tape and the twisted-tapes with gradually decreasing pitch perform worse than their uniform-pitch counterparts.


Symmetry ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 1652
Author(s):  
Mehdi Ghalambaz ◽  
Ramin Mashayekhi ◽  
Hossein Arasteh ◽  
Hafiz Muhammad Ali ◽  
Pouyan Talebizadehsardari ◽  
...  

This paper investigates the convective heat transfer in a heat exchanger equipped with twisted tape elements to examine effects of the twisted tape truncation percentage, pitch value, position and Reynolds number using 3D numerical simulation. A symmetric heat flux is applied around the tube as the studied heat exchanger. Based on the influences in both heat transfer enhancement and pressure drop, the performance evaluation criterion (PEC) is utilized. Inserting twisted tape elements and reducing the pitch value significantly augment the Nusselt number, friction coefficient and PEC number compared to the plain tube. For the best case with a Reynolds number of 1000, the average Nusselt number increases by almost 151%, which is the case of fully fitted twisted tape at a pitch value of L/4. Moreover, increasing the twisted tape truncation percentage reduces both heat transfer and pressure drop. Furthermore, the highest heat transfer rate is achieved when the truncated twisted tape is located at the entrance of the tube. Finally, it is concluded that for P = L, L/2, L/3 and L/4, the optimum cases from the viewpoint of energy conservation are twisted tapes with truncation percentages of 75, 50, 50 and 0%, in which the related PEC numbers at a Reynolds number of 1000 are almost equal to 1.08, 1.24, 1.4 and 1.76, respectively.


Author(s):  
R. J. Yadav ◽  
Sandeep Kore ◽  
V. N. Riabhole

Heat transfer and pressure drop characteristics in a circular tube with twisted tapes have been investigated experimentally and numerically using different working fluids by many researchers for wide range of Reynolds number. The swirl was generated by tape inserts of various twist ratios. The various twist ratios are considered Many researchers formed generalized correlations to predict friction factors and convective heat transfer coefficients with twisted tapes in a tube for a wide range of Reynolds numbers and Prandtl numbers. Satisfactory agreement was obtained between the present correlations and the data of others validate the proposed correlations. The experimental or numerical predictions were compared with earlier correlations revealing good agreement between them. From the literature review it is observed that most studies are mainly focused on the heat transfer enhancement using twisted tape by experimental or numerical solution. An investigation with analytical approach is rarely reported. Therefore, the main aim of the present work is to form a correlation from theoretical approach for Nusselt number for circular tube with twisted tape. Application of dimensional analysis to heat transfer in tape generated swirl flow is carried out.


Author(s):  
Naga Sarada Somanchi ◽  
Sri Rama Devi Rangisetty ◽  
Sudheer PremKumar Bellam ◽  
Ravi Gugulothu ◽  
Samuel Bellam

The present work deals with the results of the experimental investigations carried out on augmentation of turbulent flow heat transfer in a horizontal circular tube by means of tube inserts, with air as working fluid. Experiments were carried out initially for the plain tube (without tube inserts). The Nusselt number and friction factor obtained experimentally were validated against those obtained from theoretical correlations. Secondly experimental investigations using six kinds of tube inserts namely Rectangular bar with diverging conical strips, Rectangular bar with converging conical strips, Rectangular bar with alternate converging diverging conical strips, Rectangular bar with holes and diverging conical strips, Rectangular bar with holes and converging conical strips and Rectangular bar with holes and alternate converging diverging conical strips were carried out to estimate the enhancement of heat transfer rate for air in the presence of inserts. The Reynolds number ranged from 8000 to 19000. In the presence of inserts, Nusselt number and pressure drop increased, overall enhancement ratio is calculated to determine the optimum geometry of the tube insert. Based on experimental investigations, it is observed that, the enhancement of heat transfer using Rectangular bar with diverging conical strips is more effective compared to other inserts.


2012 ◽  
Vol 2012 ◽  
pp. 1-12 ◽  
Author(s):  
R. J. Yadav ◽  
A. S. Padalkar

CFD investigation was carried out to study the heat transfer enhancement characteristics of air flow inside a circular tube with a partially decaying and partly swirl flow. Four combinations of tube with twisted-tape inserts, the half-length upstream twisted-tape condition (HLUTT), the half-length downstream twisted-tape condition (HLDTT), the full-length twisted tape (FLTT), and the plain tube (PT) with three different twist parameters (, 0.27, and 0.38) have been investigated. 3D numerical simulation was performed for an analysis of heat transfer enhancement and fluid flow for turbulent regime. The results of CFD investigations of heat transfer and friction characteristics are presented for the FLTT, HLUTT, and the HLDTT in comparison with the PT case.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
J. U. Ahamed ◽  
M. A. Wazed ◽  
S. Ahmed ◽  
Y. Nukman ◽  
T. M. Y. S. Tuan Ya ◽  
...  

An experimental investigation has been carried out for turbulent flow in a tube with perforated twisted tape inserts. The mild steel twisted tape inserts with circular holes of different diameters (i.e., perforation) are used in the flow field. An intensive laboratory study is conducted for heat transfer and pressure drop characteristics in the tubes for turbulent flow with various airflow rates. Heat transfer and pressure drop data are engendered for a wide range Reynolds number (1.3×104–5.2×104). Tube wall temperature, pressure drop, air velocity, and its temperature are measured both for plain tube and for tube with perforated twisted tape inserts. Heat transfer coefficients, Nusselt number, pumping power, and heat transfer effectiveness are calculated for both cases. Experimental results showed that perforated twisted inserts of different geometry in a circular tube enhanced the heat transfer rate with an increase in friction factor and pumping power for turbulent flow. The pumping power, heat transfer coefficient, and effectiveness in the tube with the twisted tape inserts are found to increase up to 1.8, 5.5, and 4.0 times of those for the plain tube for same Reynolds number, respectively. Finally, a correlation is developed for prediction of the heat transfer rate for turbulent flow through a circular tube with perforated twisted tape inserts.


2014 ◽  
Vol 1070-1072 ◽  
pp. 1803-1807
Author(s):  
Li Xiang Chen

To improve the heat transfer performance of laminar tubular flow, a center-cleared twisted tape of alternate axes was developed as inserts. Numerical simulation was conducted to investigate the effect of dislocation angle of twisted tapes on the thermo-hydraulic performances. The numerical results show that, the largest Nusselt number occurs at a dislocation angle of 60°. The friction factorfis relatively larger than that when the dislocation angle is 0°, and it exhibits an obvious increment with the dislocation angle. From the value of performance evaluation criterion (PEC), the best thermo-hydraulic performance is achieved at a 60° dislocation angle. The underlying mechanisms are analyzed in terms of flow field and temperature field.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
B. V. N. Ramakumar ◽  
J. D. Arsha ◽  
Praveen Tayal

Insertion of twisted tapes in smooth channels is one of the passive methods used for enhancing heat transfer. Flow and associated heat transfer characteristics of these channels are very complex. Understanding this complex flow is helpful while designing new passive methods. Numerical methods like computational fluid dynamics (CFD) are gaining much popularity for analyzing and designing these heat transfer enhancement techniques. This paper focuses on such a numerical study. The preliminary study is focused on development of numerical methodology through validation. Successive studies are aimed at development of an innovative design for twisted tape. Twisted tapes with taper angle (tapered twisted tapes, i.e., tape width decreases along the flow direction) are developed and evaluated on the basis of the performance of these tapes with those of conventional tapes. A circular tube with tapered twisted tape with a twist ratio of 3 and taper angles of 0.3, 0.4, 0.5, 0.6, and 0.7 is considered for this study along with a plain tube. Three Reynolds numbers (Re) of 8545, 11393, and 13333 are considered to examine the sensitivity of the performance. Simulations are performed with a commercially available CFD tool, ansys fluent (v14.0). Heat transfer and pressure drop results are presented in the form of Nusselt number (Nu), friction factor (f), and overall enhancement ratio (η). An increase of 17% in overall enhancement is predicted with taper angle of 0.5.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1570
Author(s):  
Yongfeng Ju ◽  
Tiezhu Zhu ◽  
Ramin Mashayekhi ◽  
Hayder I. Mohammed ◽  
Afrasyab Khan ◽  
...  

The hydrothermal performance of multiple semi-twisted tape inserts inside a heat exchanger pipe is numerically examined in three-dimensions. This study aims to find the optimum case for having the highest heat transfer enhancement with the lowest friction factor using nanofluid (Al2O3/water). A performance evaluation criterion (PEC) is defined to characterize the performance based on both friction factor and heat transfer. It was found that increasing the number of semi-twisted tapes increases the number of swirl flow streams and leads to an enhancement in the local Nusselt number as well as the friction factor. The average Nusselt number increases from 15.13 to 28.42 and the average friction factor enhances from 0.022 to 0.052 by increasing the number of the semi-twisted tapes from 0 to 4 for the Reynolds number of 1000 for the base fluid. By using four semi-twisted tapes, the average Nusselt number increases from 12.5 to 28.5, while the friction factor reduces from 0.155 to 0.052 when the Reynolds number increases from 250 to 1000 for the base fluid. For the Reynolds number of 1000, the increase in nanofluid concentration from 0 to 3% improves the average Nusselt number and friction factor by 6.41% and 2.29%, respectively. The highest PEC is equal to 1.66 and belongs to the Reynolds number of 750 using four semi-twisted tape inserts with 3% nanoparticles. This work offers instructions to model an advanced design of twisted tape integrated with tubes using multiple semi-twisted tapes, which helps to provide a higher amount of energy demand for solar applications.


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