Comparison On The Immersion Corrosion and Electrochemical Performance of WC-Al2O3 Composites and WC-Co Hard Metal in NaCl Solution

Author(s):  
Bin Han ◽  
Weiwei Dong ◽  
Bowen Fan ◽  
Shigen Zhu

Abstract WC-15wt.%Al2O3 composites was prepared via hot pressing sintering technology. The corrosion behaviors of WC-Al2O3 composites and traditional WC-Co hard alloy in NaCl solution were studied by immersion corrosion and electrochemical technique. The impedance value of WC-Al2O3 composite increased more rapidly than WC-Co hard metal during the 24 hours, which indicated that WC-Al2O3 composites has more compact passivation film than WC-Co hard metal. The results confirmed that the corrosion performance of WC-Al2O3 composites was higher than WC-Co cemented carbide in NaCl solution. The corrosion mechanism of WC-Al2O3 composites and WC-Co hard alloy in NaCl solution were also revealed by SEM, EDS, XPS and Raman. The corrosion products of WC-Al2O3 composites mainly contain WO3, while for WC-Co hard alloy are Co (OH)2, Co3O4 and WO3. The different corrosion mechanism of the two materials is attributed to the Al2O3 phase instead of the Co binder, which avoids the galvanic corrosion between WC phase and Co binder.

2014 ◽  
Vol 1033-1034 ◽  
pp. 829-833 ◽  
Author(s):  
Xiao Fei Yao ◽  
Wei Tian ◽  
Ling Wu

Electrochemical methods were employed to investigate galvanic corrosion behaviors of super13Cr and P110 couples in NaCl solution at different temperature. Corrosion morphologies and products of the couples were analyzed by SEM, EDS and XRD. The results showed that there were potential difference distinctly between super 13Cr and P110 steel in NaCl solution at different temperature, when its contacted, galvanic corrosion of super 13Cr-P110 steel couples will occurred. P110 was accelerated to corrode as anode and super 13Cr was protected as cathode in the coupling. Super 13Cr-P110 steel couples could not be used as P110 without any protection in NaCl solution at 20 °C to 80 °C. Corrosion current density and galvanic corrosion of super13Cr-P110 steel couples increased with increasing temperature in NaCl solution, of which corrosion products are Fe3O4.


2020 ◽  
Vol 58 (9) ◽  
pp. 610-616
Author(s):  
Jae-Won Lee ◽  
Se-Young Oh ◽  
Bora Park ◽  
Min-Suk Oh ◽  
Sung Jin Kim

To clearly understand the effect of the eutectic structure in the Zn-Al-Mg alloy coating on the corrosion behaviors in chloride containing aqueous environments, a bulk Zn-MgZn<sub>2</sub> sample was fabricated by diffusion bonding process, and a variety of experiments, such as electrochemical polarization and galvanic corrosion measurements, salt spray tests, and cyclic corrosion tests, were carried out. This study revealed that the corrosion potential values of MgZn<sub>2</sub> and Zn samples exposed to a 5 wt.% of NaCl solution were approximately -1.5 and -1 VSCE, respectively, and the MgZn<sub>2</sub> showed a higher corrosion current density than Zn at the early stage of corrosion. The continued dissolution of MgZn<sub>2</sub> phase from the eutectic structure in the coating layer provides not only sacrificial protection, but also environmental conditions for the co-formation of two types of corrosion products (simonkoleite (Zn<sub>5</sub>(OH)<sub>8</sub>Cl<sub>2</sub>·H<sub>2</sub>O) and hydrotalcite (ZnAl<sub>2</sub>(OH)<sub>6</sub>Cl<sub>2</sub>·H<sub>2</sub>O)) which have an inhibiting effect on the outer surface. The formation areas and kinetics of the two products on the coating surface were different, and they were greatly dependent upon the types of eutectic structures in the coating layer. Based on the results, a modified anti-corrosion mechanism of Zn-Al-Mg alloy coated steel sheet in chloride containing aqueous environment was proposed.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Jan-Ervin C. Guerrero ◽  
Drexel H. Camacho ◽  
Omid Mokhtari ◽  
Hiroshi Nishikawa

The corrosion and leaching behaviour of a new ternary Sn-0.7Cu-0.05Ni alloy in 3.5 wt.% NaCl solution is reported herein. Potentiodynamic polarization measurements show that Sn-0.7Cu-0.05Ni has the highest corrosion rate. Results of the 30-day Sn leaching measurement show that Sn-Cu-Ni joint has slight decrease attributed to the formation of thin passivation film after 15 days. The leaching amounts of Sn are observed to be higher in solder joint than in solder alloy due to the galvanic corrosion happening on the surface. EDS and XRD results of the corroded surface confirm that the corroded product is made up of oxides of tin.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Longfei Xie ◽  
Wenlong Zhou ◽  
Shiwen Zou ◽  
Xuesong Fu

Abstract This paper presents a research on the corrosion behavior of Ti-15-3 alloy overlapped with aluminized PVC film in salt spray. It was found that severe corrosion occurred on aluminized PVC film in the coupled regions because of crevice corrosion and/or galvanic corrosion whereas Ti-15-3 alloy in the coupled regions experienced minor corrosion. Scanning electron microscope and Energy-dispersive X-ray spectroscopy analyses demonstrated the corrosion products adhered to the surface of Ti-15-3 alloy within the crevice. To evaluate the effect of aluminized PVC film on the crevice corrosion of Ti-15-3 alloy in salt spray condition, it is necessary to compare with the corrosion resistance of Ti-15-3 overlapped with polytetrafluoroethylene (PTFE) in different neutral salt spray. Further, the tests were performed by electrochemical impedance spectroscopy and potentiodynamic polarization. Combining the graphical model, an in-depth understanding of the crevice and galvanic corrosion mechanism of Ti-15-3 alloy overlapped with aluminized PVC film has been revealed.


2008 ◽  
Vol 575-578 ◽  
pp. 1190-1198
Author(s):  
Steven Hong ◽  
H.C. Lin ◽  
Y. Lee ◽  
T.S. Lian ◽  
L.Y. Tseng ◽  
...  

The corrosion behaviors, including the immersion corrosion, electro-chemical corrosion, stress-corrosion fracture, of heat-treated SAE 8620 steels have been investigated. Experimental results show that the 400°C􀊳 tempered specimen is only susceptible to local attack of pitting corrosion and can exhibit an excellent corrosion resistance during the static immersion and electro-chemical tests in a 3.5% NaCl solution. The tensile strength and elongation of the normalized and 300~500°C tempered specimens will be reduced when tested in NaCl solutions, especially at a higher testing temperature. The normalized specimen can inhibit effectively the crack-growth under constant loading and the 300~500°C tempered specimens have a sequence of crack-growth rate as 300°C > 400°C > 500°C.


2013 ◽  
Vol 750-752 ◽  
pp. 467-472 ◽  
Author(s):  
Ling Wu ◽  
Fa Qin Xie ◽  
Xiao Fei Yao

Electrochemical method was employed to investigate galvanic corrosion behaviors of super13Cr and N80 couples in 5% NaCl solution at different temperature. Corrosion morphologies and products of the couples were analyzed by SEM, EDS and XRD. The results show that there existed distinct potential difference between super13Cr and N80 with different degree of corrosion in 5% NaCl solution at different temperature. N80 was accelerated to corrode as anode, however, super 13Cr was protected as cathode when their coupling. In order to avoid galvanic corrosion, the super 13Cr-N80 couples could not be used without any protection of N80 from 25°C to 80°C. Corrosion current density of the super13Cr-N80 couples increased with increasing temperature in 5% NaCl solution, as well as the more serious corrosion of N80, of which corrosion products are Fe3O4.


RSC Advances ◽  
2021 ◽  
Vol 11 (36) ◽  
pp. 22495-22507
Author(s):  
Bin Han ◽  
Weiwei Dong ◽  
Bowen Fan ◽  
Shigen Zhu

WC–Al2O3 composites possess higher corrosion resistance compared with WC–Co cemented carbide. The main corrosion mechanism for WC–Al2O3 composites is the oxidation of the WC phase.


2013 ◽  
Vol 853 ◽  
pp. 155-163
Author(s):  
Pornwasa Wongpanya ◽  
Sarayut Tunmee ◽  
Chanan Euaruksakul ◽  
Prayoon Songsiriritthigul ◽  
Nirun Witit-Anun

Corrosion behaviors and mechanical properties of CrN film were evaluated. The CrN film was deposited on the surface of H13 steel by the magnetron sputtering method. The corrosion behaviors of the uncoated and CrN coated samples were studied in air-saturated 3.5 wt.% NaCl solution with various solution pHs, i.e., pH 2, 7 and 10 at 27°C by the electrochemical technique. The mechanical properties of the CrN coated samples were evaluated using nanohardness, ball on disk and scratch testers. The results revealed that the CrN coated samples had higher corrosion resistance than the uncoated samples at all pHs. Smooth substrate roughness enhanced corrosion resistance and also decreased the wear rate of the CrN coated samples on H13 steel. Corroded area was evaluated by synchrotron X-ray photoemission electron spectroscopy. It revealed that corrosion resistance of the CrN film was from oxidation of Cr into Cr2O3.


2019 ◽  
Vol 26 (02) ◽  
pp. 1850147
Author(s):  
YUANHANG YANG ◽  
YANHONG GU ◽  
JIAN LIANG ◽  
WEN YUE

Corrosion is generally an undesirable phenomenon in most engineering applications. The effects of micro-arc oxidation (MAO) coating on Al alloy on the galvanic corrosion performance have been studied. The surface micro-structures were characterized using scanning electron microscope (SEM) and metallographic microscope before and after corrosion. Electrochemical studies on the corrosion behaviors have been reported by using open circuit potential (OCP) and potentiodynamic polarization (PDP) measurements in a slurry solution. All measurements were consistent with each other and showed that the MAO coating can significantly reduce the corrosion rate of Al alloy. A model for elucidating corrosion mechanism and corrosion process of the MAO coating on Al alloy is proposed.


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