scholarly journals Investigation on Granular Medium Forming Formability of TA1 Titanium Alloy Cylinder-Shaped Parts

Author(s):  
Biao Hu ◽  
Gaoshen Cai ◽  
Jubo Fu ◽  
Yanxi Xin ◽  
Kangning Liu ◽  
...  

Abstract In order to investigate the formability of the granular medium forming (GMF), based on the Mohr-Coulomb constitutive model with the tri-axial compression test of granular medium and the true stress-strain curves of TA1 titanium alloy from uniaxial tensile tests, the numerical simulation of TA1 titanium alloy sheet deep drawing with finite element method was performed, and the deep drawing tests were also carried out. Simulation analysis and test results show that the GMF process is suitable for titanium alloy sheets, and can effectively improve the uniformity of the wall thickness of the formed parts, reduce the tendency of wrinkles and improve the forming quality.


Author(s):  
Micah Hodgins ◽  
Alexander York ◽  
Stefan Seelecke

This work presents the design, fabrication and testing of a comprehensive DEAP test station. The tester is designed to perform tensile tests of planar DEAPs while measuring quantities such as tensile force, stretch, film thickness and voltage/current. The work details the specimen preparation and how the specimen is placed in the clamps. While the assembly process is performed by hand features were built-in to the design of the specimen frame and clamps to enable reliable placement and specimen geometry. Test results of the pure-shear specimen demonstrated good performance of the testing device. Although the electrode surface was rough the thickness stretch was evident during the stretching/actuation of the DEAP actuator.



Author(s):  
Y. Huang ◽  
J. Huang ◽  
J. Cao

Magnesium alloy sheet has received increasing attention in automotive and aerospace industries. It is widely recognized that magnesium sheet has a poor formability at room temperature. While at elevated temperature, its formability can be dramatically improved. Most of work in the field has been working with the magnesium sheet after annealed around 350°C. In this paper, the as-received commercial magnesium sheet (AZ31B-H24) with thickness of 2mm has been experimentally studied without any special heat treatment. Uniaxial tensile tests at room temperature and elevated temperature were first conducted to have a better understanding of the material properties of magnesium sheet (AZ31B-H24). Then, limit dome height (LDH) tests were conducted to capture forming limits of magnesium sheet (AZ31B-H24) at elevated temperatures. An optical method has been introduced to obtain the stress-strain curve at elevated temperatures. Experimental results of the LDH tests were presented.



Author(s):  
Grace Kelly Q. Ganharul ◽  
Nick de Brangança Azevedo ◽  
Gustavo Henrique B. Donato

Numerical elastic-plastic simulations have undergone significant expansion during the last decades (e.g. refined fracture mechanics finite element models including ductile tearing). However, one limitation to increase the accuracy of such models is the reliable experimental characterization of true stress-strain curves from conventional uniaxial tensile tests after necking (plastic instability), which complicates the direct assessment of the true stress-strain curves until failure. As a step in this direction, this work presents four key activities: i) first, existing correction methods are presented, including Bridgman, power law, weighted average and others; ii) second, selected metals are tested to experimentally characterize loads and the geometric evolution of necking. High-definition images are used to obtain real-time measurements following a proposed methodology; iii) third, refined non-linear FEM models are developed to reproduce necking and assess stresses as a function of normalized neck geometry; iv) finally, existing correction methods are critically compared to experimental results and FEM predictions in terms of potential and accuracy. The experimental results evaluated using high-definition images presented an excellent geometrical characterization of instability. FEM models were able to describe stress-strain-displacement fields after necking, supporting the exploratory validations and proposals of this work. Classical methodologies could be adapted based on experiments to provide accurate stress-strain curves up to failure with less need for real-time measurements, thus giving further support to the determination of true material properties considering severe plasticity.



2011 ◽  
Vol 264-265 ◽  
pp. 813-818 ◽  
Author(s):  
Sang Woo Kim ◽  
Young Seon Lee ◽  
Beom Soo Kang

In this work, in order to predict the forming failure of AZ31 magnesium alloy sheet in drawing process at elevated temperatures, a series of square cup tests at various temperatures and FE analyses were carried out. The critical damage values and the mechanical properties dependent on strain rates and temperatures were evaluated from uniaxial tensile tests and those were utilized to the forming failure prediction using FE analysis. Based on the plastic deformation history obtained from FE analysis and Cockcroft and Latham’s ductile fracture criterion, the fracture initiation time and location were predicted and verified with the experimental results.



1999 ◽  
Vol 33 (1-4) ◽  
pp. 111-123
Author(s):  
T. A. Lychagina ◽  
D. I. Nikolayev

The influence of the texture on material mechanical properties and deformation behaviour was widely discussed. (refer to Bunge, H.J. (1982). Texture Analysis in Materials Science Mathematical Methods). Butterworths, London. In this work elastic properties (Young's modulus) of cold rolled Al–6%Mg alloy sheet were estimated taking into account lattice preferred orientations, which can be described by the orientation distribution function (ODF). The ODF was reconstructed from pole figures measured by means of neutron diffraction and was approximated by normal distributions (Savyolova, T.I. (1994)Zavodskaya Laboratoria 50, N5, 48–52). The method used for calculation is able to express explicitly the polycrystalline elastic property via the single crystal property and the texture parameters.Stress–strain dependenc (deformation curves) was measured by means of uniaxial tensile tests for Al–6%Mg alloy samples with different tensile axis directions. Samples for uniaxial tests were cut at different angles to the rolling direction. The conformity between experimental and computed results is discussed.



2012 ◽  
Vol 482-484 ◽  
pp. 2012-2016 ◽  
Author(s):  
Yong Na Sun ◽  
Min Wan ◽  
Xiang Dong Wu

The anisotropic behavior of titanium alloy sheet TB5 cannot be accurately obtained by experimental identification of standard sheet uniaxile tensile tests. This paper describes a powerful technique allows for the identification of Hill’48 anisotropic parameters by inverse technique method based on the response surface methodology and quasi-Newton method. The identification approach takes the cylinder drawing as study object, and anisotropic parameters as optimum parameters. And the anisotropic parameters, which gained directly from experimental orthogonal test and uniform design tests, are tuned in the finite element model, that the numerically computed height and thickness of the cup matches the experimentally measured field as closely as possible. The result shows that the anisotropic parameters from the inverse identification can describe the mechanical behavior well.



2015 ◽  
Vol 25 (8) ◽  
pp. 2686-2692 ◽  
Author(s):  
Huan-yang XIE ◽  
Qian WANG ◽  
Fang PENG ◽  
Kai LIU ◽  
Xiang-huai DONG ◽  
...  


2007 ◽  
Vol 345-346 ◽  
pp. 121-124
Author(s):  
Yasunori Harada ◽  
Kenzo Fukaura ◽  
Kenichiro Mori

In the multi-stage deep drawing processes of a beta titanium alloy sheet, the formability has been investigated. The beta titanium alloy sheets have sufficient ductility at room temperature, whereas a seizure tends to occur during deep drawing due to high reactivity with other materials. To prevent the seizure, the beta titanium alloy sheet was treated by oxide coating heating, because the coated sheet was not in direct contact with the die during deep drawing due to the existence of the oxide layer. The blank used was the commercial beta titanium alloy Ti-15V-3Cr-3Sn-3Al. The effect of the coating condition on the formability in the multi-stage deep drawing process was examined. It was found that long drawn cups with a height sixfold that of the diameter were successfully formed by oxide coating heating.



PLoS ONE ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. e0244390
Author(s):  
Ming Pei ◽  
Donghua Zou ◽  
Yong Gao ◽  
Jianhua Zhang ◽  
Ping Huang ◽  
...  

The aim of this study was to identify the influence of specimen geometry and size on the results of aortic uniaxial tensile tests using custom-designed tissue cutters, clamps and molds. Six descending thoracic aortas from pigs were used for rectangular sample tests, in which the circumferential and axial specimens had widths of 6 mm, 8 mm and 10 mm. The other six aortas were used for the dog-bone-shaped sample tests and were punched into circumferential, axial and oblique specimens with widths of 2 mm, 4 mm and 6 mm. We performed uniaxial tensile tests on the specimens and compared the test results. The results showed that mid-sample failure occurred in 85.2% of the dog-bone-shaped specimens and in 11.1% of the rectangular samples, which could be caused by Saint-Venant’s principle. Therefore, rectangular specimens were not suitable for aortic uniaxial tensile testing performed until rupture. The results also showed that the size effect of the aorta conformed to Weibull theory, and dog-bone-shaped specimens with a width of 4 mm were the optimal choice for aortic uniaxial tensile testing performed until rupture.



Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2153 ◽  
Author(s):  
Tomasz Trzepiecinski ◽  
Hirpa G. Lemu

Three-dimensional finite element-based numerical analysis of Vickers indenter hardness test was conducted to investigate the effect of frictional conditions and material anisotropy on indentation results of deep drawing quality steel sheets. The strain hardening properties and Lankford’s coefficient were determined through the uniaxial tensile tests. The numerical computations were carried out using ABAQUS nonlinear finite element (FE) analysis software. Numerical simulations taken into account anisotropy of material described by Hill (1948) yield a criterion. The stress and strain distributions and loading–unloading characteristics were considered to study the response of the material. It was found that the hardness values seemed to be influenced by the value of the friction coefficient due to the pile-up phenomenon observed. The increasing of the friction coefficient led to a decrease of the pile-up value. Moreover, the width of the pile-ups differed from each other in the two perpendicular directions of measurement. Frictional conditions did not significantly affect the maximum force and the character of load–displacement curves. Frictional regime between the indenter and workpiece caused that the region of maximum residual stresses to be located in the subsurface.



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