scholarly journals Thermodynamic Analysis of Methanol Synthesis via CO2 Hydrogenation Reaction

Author(s):  
Suresh Kanuri ◽  
Satyapaul A. Singh ◽  
Santanu P. Datta ◽  
Chanchal Chakraborty ◽  
Sounak Roy ◽  
...  

Abstract The most inspiring opportunity to reduce greenhouse gas emissions is direct hydrogenation of CO2 into a commodity of products, which is also an appealing choice for generating renewable energy. CO2 hydrogenation can yield methanol which has a broad range of applications. In the present study, a thermodynamic feasibility analysis of the CO2 hydrogenation reaction is carried out using the Aspen Plus tool. CO2 hydrogenation to methanol, reverse-water-gas-shift (RWGS), and methanol decomposition reactions were considered in this analysis. The effect of different parameters such as temperature (ranging from 50 to 500°C), pressures (ranging from 1 bar to 50 bar), and CO2:H2 molar ratio (ranging from 1:3 to 1:20) on methanol yield has been investigated. The Aspen predicted data is compared with the fixed-bed reactor experimental data. High pressure and low-temperature conditions are found to be the favourable option for a higher value of methanol yield. The CO2 conversion and CH3OH selectivity are favourable when the H2/CO2 molar ratio is greater than 3. A substantial gap between the Aspen predicted equilibrium conversion of CO2 and the experimental value of CO2 conversion is observed in the study.

Catalysts ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 622 ◽  
Author(s):  
Zahraa Al-Auda ◽  
Hayder Al-Atabi ◽  
Keith Hohn

Methyl ethyl ketone (MEK) was converted to heavier ketones in one step, using a multi-functional catalyst having both aldol condensation (aldolization and dehydration) and hydrogenation properties. 15% Cu supported zirconia (ZrO2) was investigated in the catalytic gas phase reaction of MEK in a fixed bed reactor. The results showed that the main product was 5-methyl-3-heptanone (C8 ketone), with side products including 5-methyl-3-heptanol, 2-butanol, and other heavy products (C12 and up). The effects of various reaction parameters, like temperature and molar ratio of reactants (H2/MEK), on the overall product selectivity were studied. It was found that with increasing the temperature of the reaction, the selectivity to the C8 ketone increased, while selectivity to the 2-butanol decreased. Also, hydrogen pressure played a significant role in the selectivity of the products. It was observed that with increasing the H2/MEK molar ratio, the 2-butanol selectivity increased because of the hydrogenation reaction, while decreasing this ratio led to increasing the aldol condensation products. In addition, it was noted that both the conversion and selectivity to the main product increased using a low loading percentage of copper, 1% Cu–ZrO2. The highest selectivity of 5-methyl-3-heptanone reached ~64%, and was obtained at a temperature of around 180 °C and a molar ratio of H2/MEK equal to 2. Other metals (Ni, Pd, and Pt) that were supported on ZrO2 also produced 5-methyl-3-heptanone as the main product, with slight differences in selectivity, suggesting that a hydrogenation catalyst is important for producing the C8 ketone, but that the exact identity of the metal is less important.


Author(s):  
Radwa A. El-Salamony ◽  
Sara A. El-Sharaky ◽  
Seham A. Al-Temtamy ◽  
Ahmed M. Al-Sabagh ◽  
Hamada M. Killa

Abstract Recently, because of the increasing demand for natural gas and the reduction of greenhouse gases, interests have focused on producing synthetic natural gas (SNG), which is suggested as an important future energy carrier. Hydrogenation of CO2, the so-called methanation reaction, is a suitable technique for the fixation of CO2. Nickel supported on yttrium oxide and promoted with cobalt were prepared by the wet-impregnation method respectively and characterized using SBET, XRD, FTIR, XPS, TPR, and HRTEM/EDX. CO2 hydrogenation over the Ni/Y2O3 catalyst was examined and compared with Co–Ni/Y2O3 catalysts, Co% = 10 and 15 wt/wt. The catalytic test was conducted with the use of a fixed-bed reactor under atmospheric pressure. The catalytic performance temperature was 350 °C with a supply of H2:CO2 molar ratio of 4 and a total flow rate of 200 mL/min. The CH4 yield was reached 67%, and CO2 conversion extended 48.5% with CO traces over 10Co–Ni/Y2O3 catalyst. This encourages the direct methanation reaction mechanism. However, the reaction mechanism over Ni/Y2O3 catalyst shows different behaviors rather than that over bi-metal catalysts, whereas the steam reforming of methane reaction was arisen associated with methane consumption besides increase in H2 and CO formation; at the same temperature reaction.


2012 ◽  
Vol 1 (3) ◽  
pp. 81 ◽  
Author(s):  
A Buasri ◽  
B Ksapabutr ◽  
M Panapoy ◽  
N Chaiyut

: The continuous production of ethyl ester was studied by using a steady-state fixed bed reactor (FBR). Transesterification of palm stearin (PS) and waste cooking palm oil (WCPO) with ethanol in the presence of calcium oxide impregnated palm shell activated carbon (CaO/PSAC) solid catalyst was investigated. This work was determined the optimum conditions for the production of ethyl ester from PS and WCPO in order to obtain fatty acid ethyl ester (FAEE) with the highest yield. The effects of reaction variables such as residence time, ethanol/oil molar ratio, reaction temperature, catalyst bed height and reusability of catalyst in a reactor system on the yield of biodiesel were considered. The optimum conditions were the residence time 2-3 h, ethanol/oil molar ratio 16-20, reaction temperature at 800C, and catalyst bed height 300 mm which yielded 89.46% and 83.32% of the PS and WCPO conversion, respectively. CaO/PSAC could be used repeatedly for 4 times without any activation treatment and no obvious activity loss was observed. It has potential for industrial application in the transesterification of triglyceride (TG). The fuel properties of biodiesel were determined. Keywords: biodiesel, calcium oxide, ethyl ester, fixed bed reactor, palm shell activated carbon


Author(s):  
Giane Gonçalves Lenzi ◽  
Ervin Kaminski Lenzi ◽  
Cláudio Vilas Boas Fávero ◽  
Marcelo Kaminski Lenzi ◽  
Regina Maria Matos Jorge ◽  
...  

This paper reports the results of reforming methane into synthesis gas using industrial Ni-Al2O3 catalyst (75% NiO wt.) and Ni-Al2O3 produced by the sol gel method (8% Ni wt.). A mathematical investigation on the performance of a one-dimensional model of catalytic conventional fixed-bed reactor was developed and implemented for the process. The results indicated that the industrial catalyst favored the water gas shift (WGS) reaction increasing CO2 production. However in temperatures of 773 and 973 K the yield (H2/CH4,reacted) was more efficient for the sol-gel catalyst. This result is possibly due to the different characteristics as specific surface area and temperature reduction. The model validation for the adjustment parameters U and a1 was more efficient for temperature profiles (2% error) than for mole fraction (10% error).


2011 ◽  
Vol 236-238 ◽  
pp. 1067-1072
Author(s):  
Li Ping Liu ◽  
Xiao Jian Ma ◽  
Peng Zhang ◽  
Ya Nan Liu

Hydrogen production by ethanol steam reforming over Ni-Cu/ZnO catalyst in the temperatures range of 250-550°C was studied on a fixed bed reactor. The effects of reaction temperature and water/ethanol molar ratio on hydrogen production were investigated. The structure and surface characteristics of the catalyst were measured by scanning electron microscopy (SEM), X-ray diffraction (XRD) and differential thermal analyzer (TG-DSC). The results show that the Ni-Cu/ZnO catalyst has good catalytic performance with higher hydrogen yield of 4.87molH2/molEtOH reacted. A comparison of hydrogen production from ethanol steam reforming over Ni-Cu/ZnO catalyst with over a commercial catalyst was made in this paper.


2021 ◽  
Vol 259 ◽  
pp. 04001
Author(s):  
Zane Abelniece ◽  
Valdis Kampars ◽  
Helle-Mai Piirsoo ◽  
Aile Tamm

CuO on mesoporous silica catalyst was prepared with post synthesis impregnation method, and the effects of Al and Co promoters on CuO/SBA-15/kaolinite catalyst properties and CO2 hydrogenation were studied. The mixing technology with kaolinite clay (containing Al2O3) was used to obtain the granules and to enhance the CO2 conversion to methanol as a product. The performance of all catalysts for catalytic hydrogenation of CO2 was evaluated on a fixed-bed tubular micro-activity reactor at 20 bar and 250°C with H2/CO2 molar ratio 3:1. XRD analysis, N2 adsorption-desorption analysis and SEM-EDX analysis indicated that the mesoporous structure of SBA-15 remains after loading with CuO and promoters, and after mixing with kaolinite clay. Results were compared with results obtained with commercial CuO/Al2O3 catalyst, which showed high MeOH selectivity (78%) during CO2 hydrogenation reaction.


Catalysts ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 717 ◽  
Author(s):  
Marco Marchese ◽  
Niko Heikkinen ◽  
Emanuele Giglio ◽  
Andrea Lanzini ◽  
Juha Lehtonen ◽  
...  

A Co-Pt/γ-Al2O3 catalyst was manufactured and tested for Fischer–Tropsch applications. Catalyst kinetic experiments were performed using a tubular fixed-bed reactor system. The operative conditions were varied between 478 and 503 K, 15 and 30 bar, H2/CO molar ratio 1.06 and 2.11 at a carbon monoxide conversion level of about 10%. Several kinetic models were derived, and a carbide mechanism model was chosen, taking into account an increasing value of termination energy for α-olefins with increasing carbon numbers. In order to assess catalyst suitability for the determination of reaction kinetics and comparability to similar Fischer–Tropsch Synthesis (FTS) applications, the catalyst was characterized with gas sorption analysis, temperature-programmed reduction (TPR), and X-ray diffraction (XRD) techniques. The kinetic model developed is capable of describing the intrinsic behavior of the catalyst correctly. It accounts for the main deviations from the typical Anderson-Schulz-Flory distribution for Fischer–Tropsch products, with calculated activation energies and adsorption enthalpies in line with values available from the literature. The model suitably predicts the formation rates of methane and ethylene, as well as of the other α-olefins. Furthermore, it properly estimates high molecular weight n-paraffin formation up to carbon number C80.


Catalysts ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1068
Author(s):  
Zdeněk Tišler ◽  
Pavla Vondrová ◽  
Kateřina Hrachovcová ◽  
Kamil Štěpánek ◽  
Romana Velvarská ◽  
...  

Aldol condensation reaction is usually catalysed using homogeneous catalysts. However, the heterogeneous catalysis offers interesting advantages and the possibility of cleaner biofuels production. Nowadays, one of the most used kinds of heterogeneous catalysts are hydrotalcites, which belong to a group of layered double hydroxides. This paper describes the aldol condensation of cyclohexanone (CH) and furfural (F) using Mg/Al mixed oxides and rehydrated mixed oxides in order to compare the catalyst activity after calcination and rehydration, as well as the possibility of its regeneration. The catalysts were synthesized by calcination and subsequent rehydration of the laboratory-prepared and commercial hydrotalcites, with Mg:Al molar ratio of 3:1. Their structural and chemical properties were determined by several analytical methods (inductively coupled plasma analysis (ICP), X-ray diffraction (XRD), diffuse reflectance infrared Fourier transform spectroscopy (DRIFT), specific surface area (BET), thermogravimetric analysis (TGA), temperature programmed desorption (TPD)). F-CH aldol condensation was performed in a continuous fixed-bed reactor at 80 °C, CH:F = 5:1, WHSV 2 h−1. The rehydrated laboratory-prepared catalysts showed a 100% furfural conversion for more than 55 h, in contrast to the calcined ones (only 24 h). The yield of condensation products FCH and F2CH was up to 68% and 10%, respectively. Obtained results suggest that Mg/Al mixed oxides-based heterogeneous catalyst is suitable for use in the aldol condensation reaction of furfural and cyclohexanone in a fixed-bed reactor, which is an interesting alternative way to obtain biofuels from renewable sources.


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