scholarly journals Aerosol Jet Printing of Nickel Oxide Nanoparticle Ink with Ultraviolet Radiation Curing for Thin Film Temperature Sensors

Author(s):  
Yi-Tse Chang ◽  
Kuan-Yi Hung ◽  
Hong-Tsu Young ◽  
Kuan-Ming Li ◽  
Roland Chen

Abstract In this study, ultraviolet (UV) radiation curing process and furnace curing process for curing aerosol jet printed nickel oxide (NiO) nanoparticle thin films were investigated. NiO has a negative temperature coefficient and can be used to fabricate temperature sensors. Four UV power settings (for 10 minutes) and four furnace temperatures (for one hour) were used to cure the aerosol jet printed sensors. The resultant sensor resistance at 100°C and 180°C were measured, and the sensor’s sensitivity was characterized by B value. Confocal microscopy was performed to characterize the sensor surface. The 60% UV power setting yields the lowest resistance and the highest B value among all sensors. The analysis of variations shows that the UV power setting is not a significant factor on the resistance and B value, while the furnace temperature is a significant factor. This indicates that UV curing is a more robust method and does not need to be optimized to achieve good results. The UV curing process not only reduces the required curing time but also improve the performance of the temperature sensor.

Author(s):  
Admu Yebi ◽  
Beshah Ayalew ◽  
Srikanth Pilla ◽  
Xiaoyan Yu

This paper first discusses some experimental verification of proposed ultraviolet (UV) radiation curing process models and then it outlines a robust process optimization and control scheme for layer-by-layer UV processing of a thick composite laminate. The experiments include UV transmission, cure kinetics, and in situ temperature measurements for UV curing of a one-dimensional (1D) composite material sample. The validated models are used to motivate how optimizing the layer-by-layer curing process can help address the challenge of maintaining through-cure due to the in-domain attenuation of the UV input during thick-part fabrication. The key insight offered is to model the layer-by-layer deposition and curing process as a multimode hybrid dynamic system with a growing spatial domain, where the interlayer hold times and the UV intensity at each layer addition can be taken as the augmented control variables to be selected optimally. Specifically, the control input is set to have feed forward and output feedback components, which act on the UV intensity at each layer and are constructed to track a reference surface temperature trajectory. The feedback gains at each layer addition are designed by posing a robust optimization problem that penalizes the sensitivity of the objective function to process uncertainties. It is illustrated using simulation analyses that augmented control with robust optimal static feedback of UV intensity at each layer and nominal optimization of the interlayer hold times gives very close tracking of a desired final cure level distribution in the presence of parametric uncertainty.


2019 ◽  
Vol 17 (2) ◽  
pp. 333-343 ◽  
Author(s):  
Anaïs Even ◽  
Guillaume Vignaud ◽  
Nadia Guitter ◽  
Nathalie Le Bozec ◽  
Philippe Tingaut ◽  
...  

Author(s):  
Fan Zeng ◽  
Beshah Ayalew ◽  
Mohammed Omar

Robotic ultra-violet (UV) curing is considered to be one of the effective ways to replace the current convection-based methods in various manufacturing processes due to its fast curing rate and high energy efficiency. This paper presents a closed-loop control of a robotic UV curing system by using thermal vision feedback through two infrared (IR) cameras. The proposed approach is developed based on a mathematical analysis of the fundamental UV curing process and the integration of the local and global IR cameras in a cascade manner. A computer simulation study is conducted to evaluate the proposed strategy by regarding two control variables: the radiant intensity of the UV heater and the sweeping speed of the robot end effector. The results indicate that controllers using either control variable can compensate for interferences and improve curing quality under this thermal-vision-based architecture.


2007 ◽  
Vol 534-536 ◽  
pp. 1029-1032
Author(s):  
Yong Seog Kim ◽  
Tae Gum Koh ◽  
Yoo Seong Kim

In an attempt to reduce processing cost and to improve the resolution of PDPs, a micro mold transfer processing route for barrier ribs of plasma display panel was attempted. In this study, the parameters that may cause defects during the process were identified, which include the shrinkage during the UV curing process, stress due to the evaporation of organic components, and sintering shrinkage. Considering such parameters, a UV curable paste was developed and the barrier ribs of PDPs were successfully processed via the process. This work demonstrated the possibility of a build-up route in manufacturing barrier ribs of PDP


2018 ◽  
Vol 89 (9) ◽  
pp. 1807-1822
Author(s):  
Yunjie Yin ◽  
Yanyan Zhang ◽  
Xiaoqian Ji ◽  
Tao Zhao ◽  
Chaoxia Wang

A novel strategy was reported on the design and fabrication of functional photosensitive hybrid sols (FPHSs) by non-alcoholic emulsification in the presence of a TiO2 nanoparticle and photoinitiator via a sol-gel process using tetraethylorthosilicate, γ-methacryloxypropyltrimethoxysilane (MPS) and hydrophobic silane coupling agents as precursors. Smart cellulose substrates with alterable superhydrophobic–superhydrophilic conversion were fabricated using FPHS via the ultraviolet (UV) curing process. The liquid FPHS was photocured into solid gel during UV irradiation for 40 s with MPSs in FPHS, which was verified via Fourier transform infrared spectra. The cellulose substrates were modified with FPHSs, and the water contact angles of the modified cellulose substrates were more than 150°. The superhydrophobicity was improved by the gathering of hydrophobic chains and particle deposition of hybrid gel on the fiber surface. Nevertheless, the water contact angles of the modified cellulose substrates were receded with UV irradiation from 158° to 0° in 200 min, due to TiO2 photoinduction. The irradiated cellulose substrates were placed in the dark, and the water contact angles were recovered to about 130°, gradually. What is more, the reversible process can be repeated more than eight times. The modified cellulose substrate presented excellent washing fastness, even suffering 10 times washing processing. The mechanical properties, including breaking strength and elongation rate, were improved after the coating and UV curing process, which considerably remedied the defects of the heating curing process on the mechanical properties.


2020 ◽  
Vol 980 ◽  
pp. 44-57
Author(s):  
Wei Li ◽  
Da Hong Li ◽  
Jian Ping Cao ◽  
Xiang Jun Yun ◽  
Pawan Kunmar

A negative resist composition composed of an acrylic-copolymer-binder resin, a crosslinker, photoinitiators, some agents and solvents has been UV-cured and developed for OverCoat (OC)-Bridge of One Glass Solution (OGS) touch panel (TP) sensor, wherein acrylic-copolymer-binder resin as a key element consisting of N-Phenylmaleimide (N-Pm), Methacrylic acid (MA), Styrene (St) and Isobornyl methacrylate (iBMA) monomers, being designed and synthesized to control the acid value (90-110mgKOH/g), molecular weight (Mw:10,000-20,000) and approximate solubility parameter [10.67-11.05(cal/cm3)1/2]. Here,we demonstrate a OC photoresist applies between two ITO line-films by UV-curing process technology deveoled for OC-Bridge pattern with a kind of acrylic-copolymer-binder resin by ours. Acting as TP sensor, the OC patterns have adequate resistance to solvents, acids and alkalis, good thermal and humid stability, and with excellent transparency and insulation. This OC photoresist, coupled with the acrylic-copolymer-binder resins, provides an unprecedented approach to realize supporting high temperature and humidity OC-Bridge.


2015 ◽  
Vol 731 ◽  
pp. 488-491
Author(s):  
Fu Qiang Chu ◽  
Yu Xin Liu ◽  
Chang Li Xu

The bonding mechanism between water-based UV curable ink and active groups on paper’s fiber during curing process was studied in this paper. Low viscosity water-based UV-cured resin was synthesized by epoxy resins, epoxy diluent, acrylic acid and maleic anhydride in the presence of catalyst. The viscosity of the synthesis system and synthetic products were significantly reduced when epoxy diluent was added to replace parts of the epoxy resin. Epoxy diluent was very useful in reducing the viscosity of the product, but over-dose would have negative effects on the quality of the cured film. The water-based epoxy acrylate prepolymer was used as the substitution for the ink to investigate the binding mechanism between the active groups of prepolymer and fiber under UV irradiation. The prepolymer and photoinitiator were mixed and the mixture was diluted to an appropriate viscosity by a small amount of water, then printed on the paper by the method of analog printing and curred by UV curing machine. The printed paper was used to extract lignin by enzymatic/mild acidolysis. FT-IR was used to characterize the changes of the active groups in lignin. The results showed that the changes of active groups in lignin were founded in the existence of ultraviolet and photoinitiator, which consistent with the change of double bonds in prepolymer. The free radicals produced by photoinitiator in curing process not only promoted the double bonds to polymerize, but also accelerated the active groups of lignin binding. Experiments show that chemical bonds exist between them.


Author(s):  
Paul H. Kasai ◽  
A. Wakabayashi

The technique of enhancing adhesion of PFPE (perfluoropolyether) lubricants to the carbon overcoat of magnetic media discs by irradiation with far-UV (185 nm) was reported some time ago.[1] It was later suggested that photoelectrons emanating from the carbon layer was responsible for the observed efficacy.[2] Capture of these low energy electrons by PFPE molecular chains would lead to detachment of a fluoride anion and formation of a radical center on the polymer backbone. Adhesion occurs when the radical center reacts with the carbon layer. Most recently this mechanism was challenged, and photo-cleavage of a CF2O unit from the molecular chain thus generating two radical chain fragments was proposed as the primary happening.[3] In either case the reaction commences at a point randomly selected on the molecular chain. The UV-curing process was not adopted into the production process until recently. The process is now being used for such lubricant mixtures as A20H/Z-dol and A20H/Z-tetraol. In these mixtures, however, an electro- or photo-chemistry involving the phosphazene moiety of A20H appears to play a major role.[4] One negative issue with the far-UV curing process is production of ozone if oxygen is present.


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