scholarly journals THE STRENGTH OF CORROSIVE PROPERTIES OF CRUDE OILS ON FERROUS METALS

2018 ◽  
Vol 6 ◽  
pp. 3-11
Author(s):  
Suresh Aluvihara ◽  
Jagath K. Premachandra

Crude oil is an unrivaled earth resource for the most of industrial applications. In the refining process of crude oil, ferrous metals play a severe role against the harsh environment while confronting adverse influences of crude oils such as the corrosion of ferrous metals. The formation of metal oxides, sulfides, hydroxides or any compound related with carboxylic group on the metal surface is known as the corrosion also mainly depends on the sulfur content, acidity, salt content and mercaptans content of relevant crude oils as well as the chemical composition of the metal. In this research it was expected to speculate the effect of such corrosive properties of Murban and Das Blend crude oils on seven different types of ferrous metals which are used in crude oil refining industry of Sri Lanka. The sulfur content, salt content, acidity and mercaptans content of each crude oil were determined by the succession of XRF analyzer, analyzer of salt and titration methods. A range of similar sized pieces of seven different types of ferrous metals were immersed in both crude oils separately and their corrosion rates were determined after 15, 30 and 45 days from the immersion by the weight loss method while observing the corroded metal surfaces under the optical microscope. The metallic concentrations in both crude oil samples after the experiment were tested by the AAS. It was found that the higher content of sulfur, acidity, mercaptans and lower content of salt in the Das blend than the Murban. According to the corrosion rates of metals, four types of metals showed higher rate of corrosion in Murban while other metals are showing higher corrosion rate in Das blend also higher metallic concentrations were obtained from Murban crude oil samples than Das Blend crude oil samples in the analysis of the AAS.

2018 ◽  
Vol 5 (1) ◽  
pp. 43-54
Author(s):  
Suresh Aluvihara ◽  
Jagath K Premachandra

Corrosion is a severe matter regarding the most of metal using industries such as the crude oil refining. The formation of the oxides, sulfides or hydroxides on the surface of metal due to the chemical reaction between metals and surrounding is the corrosion that  highly depended on the corrosive properties of crude oil as well as the chemical composition of ferrous metals since it was expected to investigate the effect of Murban and Das blend crude oils on the rate of corrosion of seven different ferrous metals which are used in the crude oil refining industry and investigate the change in hardness of metals. The sulfur content, acidity and salt content of each crude oil were determined. A series of similar pieces of seven different types of ferrous metals were immersed in each crude oil separately and their rates of corrosion were determined by using their relative weight loss after 15, 30 and 45 days. The corroded metal surfaces were observed under the microscope. The hardness of each metal piece was tested before the immersion in crude oil and after the corrosion with the aid of Vicker’s hardness tester. The metallic concentrations of each crude oil sample were tested using atomic absorption spectroscopy (AAS). The Das blend crude oil contained higher sulfur content and acidity than Murban crude oil. Carbon steel metal pieces showed the highest corrosion rates whereas the stainless steel metal pieces showed the least corrosion rates in both crude oils since that found significant Fe and Cu concentrations from some of crude oil samples. The mild steel and the Monel showed relatively intermediate corrosion rates compared to the other types of ferrous metal pieces in both crude oils. There was a slight decrease in the initial hardness of all the ferrous metal pieces due to corrosion.


2020 ◽  
Vol 8 (1) ◽  
pp. 28-42
Author(s):  
Suresh Aluvihara ◽  
Jagath Premachandra

In the industry of petroleum oil refining industry the term of corrosion is frequently applicable regarding the several incidents because of the corrosiveness of petroleum oils due to the presence of trace corrosive compounds in such petroleum oils since the occurrences. Usually the corrosion is the results of chemical or electrochemical process of metals when it is exposing to the corrosive environment. The investigations of the impact of the organic acids, salts, elemental sulfur and the Mercaptans on the corrosion rates of seven different types of ferrous metals and the analysis of the nature of the corrosion between these materials were the objectives of the existing research. The relevant corrosive properties of two different types of selected crude oils and the chemical compositions of selected seven different types of ferrous metals were tested by the standard methods and instruments. A batch of similar sized metal coupons was immersed in both crude oil samples separately as three homogeneous metal coupons per each crude oil container. In order of after 15, 30 and 45 days from the immersion the corrosion rates of such metal coupons were determined by the weight loss method as three sets of samples while observing the corroded metal surfaces through an optical microscope. In addition, the decay of ferrous and copper from metals into crude oils while the interaction and the deductions of the initial hardness of metals were tested. As the basic investigations there were observed the relatively lower corrosion rates from stainless steels, relatively higher impact from salts on the metallic corrosion at lower temperatures, formations of FeS, Fe2O3, corrosion cracks and pitting, significant decays of ferrous and copper from some metals and the slight reductions of the initial hardness of metals after the interaction with the petroleum oils.


2019 ◽  
Vol 2 (1) ◽  
pp. 41-51
Author(s):  
Suresh Aluvihara

Petroleum oils are predominantly made of various hydrocarbons with trace compounds including corrosive aided compounds that basically known as the salts, organic acids and various forms of sulfur. The scope of the current research was based on the investigations of the effect of salts, organic, elemental sulfur and Mercaptans of crude oils on the corrosion rates of seven different types of ferrous metals that important in the industry of crude oil refining. As the procedure the important corrosive properties of two different selected crude oils and the chemical compositions of the selected ferrous metals were analyzed by the standard instruments and methods. There were determined the corrosion rates of prepared metal coupons from selected ferrous metals with the similar dimensions after certain immersion time periods with respect to both crude oils by the weight loss method while analyzing the corroded metal surfaces through the microscope also simultaneously analyzed the decayed metallic elemental concentrations from metals into crude oils and the variations of initial hardness of the metals. As the foremost outcomes of the existing analysis there were obtained the significantly lower corrosion rates from stainless steels which are having at least 12% of chromium with sufficient amount if nickel, relatively higher corrosive impact from salts especially at the lower temperatures, formations of ferrous sulfides, ferrous oxides, corrosion cracks and pitting corrosion, significantly decay of copper from Monel metal, higher decay of ferrous from some of carbon steels and slight reductions of the initial hardness of metals after the formations of the corrosion on the metal surfaces.


2019 ◽  
Vol 20 (3) ◽  
pp. 244-253
Author(s):  
Suresh Aluvihara ◽  
Jagath K. Premachandra

Crude oils are the essential resources for the usages of industrial purposes in various forms and the refining is a key process of separating the mixture of raw crude oils. In the existing research there were expected to investigate the impact of salts, organic acids, mercaptans and elemental sulfur of crude oils on the corrosion rates of seven different types of ferrous metals in both qualitatively and quantitatively. The chemical compositions of such selected ferrous metals and the above mentioned corrosive properties of two different types of crude oils were measured by the standard instruments and methodologies. A set of similar sized metal coupons were prepared from seven different types of metals and the corrosion rates of such metals were determined by the relative weight loss method. In addition, that the corroded metal surfaces were analyzed under the microscope, decayed metal concentrations and deductions of the initial hardness of metal coupons were measured. According to the obtained results that there were observed the lower corrosion rates from stainless steels with at least 12% of chromium and nickel, higher corrosive impact from salt, formations of FeS, Fe2O3, corrosion cracks and pitting corrosion.


Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2766 ◽  
Author(s):  
Jandyson Santos ◽  
Alberto Wisniewski Jr. ◽  
Marcos Eberlin ◽  
Wolfgang Schrader

Different ionization techniques based on different principles have been applied for the direct mass spectrometric (MS) analysis of crude oils providing composition profiles. Such profiles have been used to infer a number of crude oil properties. We have tested the ability of two major atmospheric pressure ionization techniques, electrospray ionization (ESI(±)) and atmospheric pressure photoionization (APPI(+)), in conjunction with Fourier transform ion cyclotron resonance mass spectrometry (FT-ICR MS). The ultrahigh resolution and accuracy measurements of FT-ICR MS allow for the correlation of mass spectrometric (MS) data with crude oil American Petroleum Institute (API) gravities, which is a major quality parameter used to guide crude oil refining, and represents a value of the density of a crude oil. The double bond equivalent (DBE) distribution as a function of the classes of constituents, as well as the carbon numbers as measured by the carbon number distributions, were examined to correlate the API gravities of heavy, medium, and light crude oils with molecular FT-ICR MS data. An aromaticity tendency was found to directly correlate the FT-ICR MS data with API gravities, regardless of the ionization technique used. This means that an analysis on the molecular level can explain the differences between a heavy and a light crude oil on the basis of the aromaticity of the compounds in different classes. This tendency of FT-ICR MS with all three techniques, namely, ESI(+), ESI(−), and APPI(+), indicates that the molecular composition of the constituents of crude oils is directly associated with API gravity.


SPE Journal ◽  
2008 ◽  
Vol 13 (01) ◽  
pp. 48-57 ◽  
Author(s):  
Oliver C. Mullins

Summary Tremendous strides have been made recently in asphaltene science. Many advanced analytical techniques have been applied recently to asphaltenes, elucidating many asphaltene properties. The inability of certain techniques to provide correct asphaltene parameters has also been clarified. Longstanding controversies have been resolved. For example, molecular structural issues of asphaltenes have been resolved; in particular, asphaltene molecular weight is now known. The primary aggregation threshold has recently been established by a variety of techniques. Characterization of asphaltene interfacial activity has advanced considerably. The hierarchy of asphaltene aggregation has emerged into a fairly comprehensive picture, essentially in accord with the Yen model with the additional inclusion of certain constraints. Crude oil and asphaltene science is now poised to develop proper structure-function relations that are the defining objective of the new field: petroleomics. The purpose of this paper is to review these developments in order to present a more clear and accessible picture of asphaltenes, especially considering that the asphaltene literature is a bit opaque. Introduction The asphaltenes are a very important class of compounds in crude oils (Chilingarian and Yen 1978; Bunger and Li 1981; Sheu and Mullins 1995; Mullins and Sheu 1998; Mullins et al. 2007c). The asphaltenes represent a complex mixture of compounds and are defined by their solubility characteristics, not by a specific chemical classification. A common (laboratory) definition of asphaltenes is that they are toluene soluble, n-heptane insoluble. Other light alkanes are sometimes used to isolate asphaltenes. This solubility classification is very useful for crude oils because it captures the most aromatic portion of crude oil. As we will see, this solubility defintion also captures those molecular components of asphaltene that aggregate. Other carbonaceous materials such as coal do possess an asphaltene fraction, but that often will not correspond to the most aromatic fraction. Petroleum asphaltenes, the subject of this paper, can undergo phase transitions that are an impediment in the production of crude oil. Fig. 1 shows a picture of an asphaltene deposit in a pipeline; obviously, asphaltene deposition is detrimental to the production of oil. Immediately it becomes evident that different operational definitions apply for the term asphaltene in the field vs. the lab. Indeed, the field deposit is very enriched in n-heptane-insoluble, toluene-soluble materials, but this field asphaltene deposit is not identically the standard laboratory solubility class. It is common knowledge that a pressure drop on certain live crude oils (containing dissolved gas) can cause asphaltene flocculation, the first step in creating deposits that are seen in Fig. 1. Highly compressible, very undersaturated crude oils are most susceptible to asphaltene deposition problems with a pressure drop (de Boer et al. 1995). In depressurization flocculation, the character of the asphaltene flocs is dependent on the extent of pressure drop, suggesting some variations in the corresponding chemical composition (Hammami et al. 2000; Joshi et al. 2001). Comingling different oils can result in asphaltene precipitation that can resemble solvent precipitation. Asphaltenes are hydrogen-deficient compared to alkanes; thus, either hydrogen must be added or coke removed in crude oil refining to generate transportation fuels. Thus, asphaltene content lowers the economic value of crude oil. Increasing asphaltene content is associated with dramatically increasing viscosity, especially at room temperature; again, this is of operational concern. The strong temperature dependence of viscosity of asphaltic materials is one of their important properties that make them useful for paving and coating; application of asphaltic materials is facile at moderately high temperatures, while desired rheological properties are obtained at ambient temperatures.


2019 ◽  
Vol 26 (2) ◽  
pp. 22-27
Author(s):  
Ali Khalaf ◽  
Mohammed Rajab

Crude oil desalting is the first processing step in a refinery. The objectives of crude desalting are the removal of salts, solids, and the formation of water from unrefined crude oil before the crude is introduced in the crude distillation unit of the refinery. The experimental work is divided into three schemes covering the effect of surfactant dosage, test different types of surfactants, and the effect of salt content on desalting efficiency. The results show that the crude oil desalting efficiency, increased with increasing surfactant quantity., The results indicate that desalting efficiency has lowered with increasing the salt content in crude oil. Also, the results show that the best solvent was toluene, and the best mixing ratio of solvent was 10 Vol. %.


2018 ◽  
Vol 1 (01) ◽  
pp. 23-28
Author(s):  
Ali Asghar Pasban ◽  
Behrouz Nonahal

In crude oil analysis, the determination of salt content is one of the most important parameters especially for refining and exporting industries. In this study, extraction followed by volumetric titration and electrometric procedure are performed for determining salt content for several Iranian crude oils. Also, the effects of disturbing agents such as increasing associated water for determining salt in crude oil were investigated for both methods. The results show when water content in crude oil is less than 0.05 weight percent, both methods are equally accurate for determining salt content, but when there is an increase in associated water content in crude oil, the electrometric method followed by volumetric titration method shows more accurate results in comparison with the extraction procedure.


2006 ◽  
Vol 72 (1) ◽  
pp. 54-58 ◽  
Author(s):  
Bo Yu ◽  
Ping Xu ◽  
Quan Shi ◽  
Cuiqing Ma

ABSTRACT The soil-isolated strain XP was identified as Rhodococcus erythropolis. R. erythropolis XP could efficiently desulfurize benzonaphthothiophene, a complicated model sulfur compound that exists in crude oil. The desulfurization product of benzonaphthothiophene was identified as α-hydroxy-β-phenyl-naphthalene. Resting cells could desulfurize diesel oil (total organic sulfur, 259 ppm) after hydrodesulfurization. The sulfur content of diesel oil was reduced by 94.5% by using the resting cell biocatalyst for 24 h at 30°C. Biodesulfurization of crude oils was also investigated. After 72 h of treatment at 30°C, 62.3% of the total sulfur content in Fushun crude oil (initial total sulfur content, 3,210 ppm) and 47.2% of that in Sudanese crude oil (initial total sulfur, 1,237 ppm) were removed. Gas chromatography with pulsed-flame photometric detector analysis was used to evaluate the effect of R. erythropolis XP treatment on the sulfur content in Fushun crude oil, and it was shown that most organic sulfur compounds were eliminated after biodesulfurization.


2018 ◽  
pp. 8-12
Author(s):  
Suresh Aluvihara ◽  
Jagath K Premachandra

Metallic corrosion is a prominent interrogation regarding most of industries and even small scale applications of ferrous metals since the corrosion process is modified by some specific compounds which have been found from the natural environment. Mineral oil is a chemical compound that more prone to cause the metallic corrosion due to some specific corrosive properties of mineral oils. There were expected to enquire the impact of two different types of mineral oils on the corrosion rate of seven different types of ferrous metals. According to the methodology of the research the chemical compositions of ferrous metals, foremost corrosive properties of both mineral oils, corrosion rates of similar sized metal coupons after certain time period, qualitative analysis of the corrosion, decay of metals into the mineral oils during the corrosion and the variations of the hardness of metal coupons due to the corrosion were tested by standard methods and instruments. The lower corrosion rates from stainless steels in both mineral oils were obtained as the inceptive results of the experiment with a few of another confirmation observation regarding each investigation.


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