scholarly journals Investigation of the Physical and Mechanical Properties of ABS Plastic for the Additive FDM Process in the Manufacture of Models for Experiments in Wind Tunnels

2022 ◽  
Author(s):  
A. Volkhonsky

Abstract. Work has been carried out to determine the physical and mechanical properties of ABS plastics for the manufacture of aerodynamic models using the additive technology of layer-by-layer synthesis FDM for testing in wind tunnels. The samples were tested at normal and negative temperatures. The features of the structure of the samples and the features of their destruction are revealed. The possibility of using ABS plastic for the manufacture of various models used in experiments in wind tunnels is evaluated.

Author(s):  
Kamardeen Olajide Abdulrahman ◽  
Esther T. Akinlabi ◽  
Rasheedat M. Mahamood

Three-dimensional printing has evolved into an advanced laser additive manufacturing (AM) process with capacity of directly producing parts through CAD model. AM technology parts are fabricated through layer by layer build-up additive process. AM technology cuts down material wastage, reduces buy-to-fly ratio, fabricates complex parts, and repairs damaged old functional components. Titanium aluminide alloys fall under the group of intermetallic compounds known for high temperature applications and display of superior physical and mechanical properties, which made them most sort after in the aeronautic, energy, and automobile industries. Laser metal deposition is an AM process used in the repair and fabrication of solid components but sometimes associated with thermal induced stresses which sometimes led to cracks in deposited parts. This chapter looks at some AM processes with more emphasis on laser metal deposition technique, effect of LMD processing parameters, and preheating of substrate on the physical, microstructural, and mechanical properties of components produced through AM process.


2014 ◽  
Vol 1004-1005 ◽  
pp. 1482-1485 ◽  
Author(s):  
Stanislav Pashkevich ◽  
Andrey Pustovgar ◽  
Aleksey Eremin ◽  
Aleksey Adamtsevich ◽  
Sergey Nefedov

The paper presents the influence of polyethylene glycol additives wit h molecular weights of 2000... 6000 on basic physical and mechanical properties of plaster hardening at low positive and negative temperature s . The dependence of adhesion s trength to the polystyrene foam as well as compressive strength of plaster hardening at tempe rature s (+5... -10) oC on PEG molecular weight was established.


2019 ◽  
Vol 8 (4) ◽  
pp. 6825-6829 ◽  

Additive manufacturing (AM) is a process of making parts by adding ultrathin layers of materials such as liquid, powder or sheet material layer by layer using 3D printing machine with the aid of a computer-aided design (CAD) software from 3D model data. Intricate, complex parts with graded material can be fabricated with ease. However, additively manufactured parts can vary in physical and mechanical properties with conventionally manufactured parts. In this final year project, AM was done using metal powder of 316L stainless steel alloy owing to good corrosion resistance, ductility and strength. The main objectives for this project are to fabricate 316L stainless steel using AM and to study the physical and mechanical properties of the addictively manufactured specimens compared with electrical discharge machining (EDM) wire cut specimens. A standard specimen bone shaped were manufactured in accordance with ASTM E8 and followed by physical and mechanical testing. From the testing and analysis, 316L stainless steel samples manufactured via AM route have the ultimate tensile strength ranged from 514 to 520 MPa while EDM specimens ranged from 574 to 576 MPa, the yield strength of AM specimens ranged from 385 to 390 MPa while EDM specimens ranged from 350 to 355 MPa, and the average elongation at failure of AM specimens are 45% while EDM specimens are 66%. From this project, it shows that AM specimens have comparable physical and mechanical properties with EDM specimens.


2021 ◽  
pp. 44-57
Author(s):  
S.V. Kondrashov ◽  
◽  
A.A. Pykhtin ◽  
S.A. Larionov ◽  
◽  
...  

The paper provides an overview of studies carried out in the field of obtaining functional materials the FDM printing method. Data on the influence of the type of polymer matrix, filler composition, and FDM printing technological modes on the functional and physical-mechanical properties of composites are presented. It is shown that the technology of layer-by-layer hot-melt printing makes it possible to obtain polymeric materials with electrical conductivity from 10-2 to 1.4•105 S/m, to increase the thermal conductivity to 0.9 W/(m∙K), and to manufacture magnetoplastics. It is noted that to obtain a high level of functional properties, it is required to use polymer matrices with a degree of filling of 5–75 wt %, which inevitably leads to a significant change in the physical and mechanical properties and heat resistance of the material. Possible directions for further research in this area are indicated.


2020 ◽  
Vol 86 (8) ◽  
pp. 38-42
Author(s):  
K. E. Smetanina ◽  
P. V. Andreev ◽  
E. A. Lantsev ◽  
M. M. Vostokov ◽  
N. V. Malekhonova

Improvement of the physical and mechanical properties of hard alloys based on WC – Co widely used in manufacturing of structural and tool products nowadays results from the use of novel technologies providing formation of a homogeneous high-density structures. Slight deviations of the carbon content from the equilibrium state lead to the formation of brittle η-phases (in particular, Co3W3C) and, accordingly, to deterioration of the mechanical properties of the product. We present the results of studying the homogeneity of the phase composition of the samples of hard alloys WC + 10% Co, obtained using advanced technologies of plasma-chemical synthesis and spark plasma sintering (SPS). The layer-by-layer X-ray phase analysis revealed the heterogeneity of the phase composition in depth: the brittle η-phase (Co3W3C) appears at a depth of ≥100 μm and reaches a constant value of 18 ± 1 wt.% at >200 μm, which indirectly confirms the hypothesis of carbon diffusion from graphite punches contacting with the surface of sintered samples and makes it possible to expand the range of parameters affecting the process of spark plasma sintering.


2021 ◽  
Vol 1040 ◽  
pp. 185-190
Author(s):  
Sergey V. Balabanov ◽  
Aleksei I. Makogon ◽  
Maxim Yu. Arsentev ◽  
Maxim М. Sychov

The article presents the results of a study of the physical and mechanical properties of cellular structures fabricated by means of additive manufacturing. The structural elements are repeating in three directions, and have a geometric shape of Schwarz-P surface. Samples in the form of a cube (size 30x30x30 mm) were created by layer-by-layer fusion of thermoplastic polymer on a FDM (Fused Deposition Modeling) 3D printer. Compression tests of samples with different geometry have shown that with an increase in the characteristic size of a repeating structural element with a decrease in the parameter (t), the strength of the samples increases and is maximal at t = -0.6. According to the calculations performed by the finite element method, this is associated with an increase in the area of ​​the dangerous section. However, specimens with t = 0 have the highest specific strength. This is because the average curvature of products with t = 0 is zero at each point, which contributes to the effective distribution of mechanical stresses in the specimen. When t ≠ 0, the average curvature is constant, but has a non-zero value.


2019 ◽  
Vol 26 (2) ◽  
pp. 381-389
Author(s):  
Morteza Behzadnasab ◽  
Ali Akbar Yousefi ◽  
Dariush Ebrahimibagha ◽  
Farahnaz Nasiri

Purpose With recent advances in additive manufacturing (AM), polymer-based three-dimensional (3D) printers are available for relatively low cost and have found their way even in domestic and educational uses. However, the optimum conditions for processing and post-processing of different materials are yet to be determined. The purpose of this paper is to examine the effects of printing temperature, pattern and annealing conditions on tensile strength and modulus of samples printed with polylactic acid (PLA). Design/methodology/approach This study focuses on fused deposition modelling according to ISO/ASTM 52900 material extrusion AM. To print parts with maximum mechanical properties, the printing variables must be optimised. To determine the printing and annealing condition on physical and mechanical properties of PLA-based parts, dogbone-shaped tensile samples were printed at four different nozzle temperatures and five different filling patterns embedded in a 3D printing software. The samples were further annealed at three different temperatures for three different time intervals. The mechanical properties were evaluated and the changes in mechanical properties were analysed with the help of rheometrical measurements. Findings The results showed that printing condition has a significant influence on final properties, for example, the strain at break value increases with increasing nozzle temperature from 34 to 56 MPa, which is close to the value of the injected sample, namely, 65 MPa. While tensile strength increases with printing temperature, the annealing process has negative effects on the mechanical properties of samples. Originality/value The authors observed that traditional findings in polymer science, for example, the relationship between processing and annealing temperature, must be re-evaluated when applied in 3D printing because of major differences in processing conditions resulting from the layer-by-layer manufacturing.


2012 ◽  
Vol 4 (1) ◽  
pp. 1
Author(s):  
Djoko Purwanto

Timber Acacia mangium (Acacia mangium, Willd) for Furniture. The study aims to determine the mechanical and physical properties and the decorative value (color and fiber) wood of acacia mangium with using finishing materials. This type of finishing material used is ultran lasur natural dof ,ultran lasur classic teak, aqua politur clear dof, aqua politur akasia dan aqua politur cherry. After finishing the wood is stored for 3 months. Test parameters were observed, namely, physical and mechanical properties of wood, adhesion of finishing materials, color and appearance of the fiber, and timber dimensions expansion. The results showed that the mechanical physical properties of acacia wood qualified SNI. 01-0608-89 about the physical and mechanical properties of wood for furniture, air dry the moisture content from 13.78 to 14.89%, flexural strength from 509.25 to 680.50 kg/cm2, and compressive strength parallel to fiber 342.1 - 412.9 kg/cm2. Finishing the treatment process using five types of finishing materials can increase the decorative value (color and fiber) wood. Before finishing the process of acacia mangium wood has the appearance of colors and fibers and less attractive (scale scores 2-3), after finishing acacia wood fibers have the appearance of colors and interesting and very interesting (scale 4-5).Keywords: mangium wood, mechanical properties, decorative value, finishing, furniture.


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