Combined Experimental and Simulation (CFD) Analysis on Thermal Performance of Plate Heat Exchanger Using Kerosene as Working Fluid

2009 ◽  
Vol 4 (1) ◽  
Author(s):  
K.Dheena Thayalan ◽  
Ponnusamy Kalaichelvi
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Plate Heat Exchanger ◽  
Hot Water ◽  
Flow Rates ◽  
Plate Heat ◽  
Cold Fluid ◽  
Experimental Runs

The plate heat exchanger exhibits excellent heat transfer characteristic, which allows a very compact design with ease of maintenance and modification of heat transfer area by adding (or) removing plates. Constructional parameters such as flow path, trough angle and corrugation can affect the performance of plate heat exchangers by altering effectiveness (?) and number of transfer unit (NTU). Especially plate heat exchangers play a vital role in petroleum industries for wide range of temperature application. Hence, it was proposed to choose kerosene as cold fluid and hot water as hot fluid in this present investigation. A vertical type of plate heat exchanger, in which flow pattern is maintained as co-current, has been used to conduct the experimental runs. The numbers of plates in the plate heat exchanger used in the present study are 10. The number of flow channels (space maintained between two consecutive channels) allocated for both fluids are 9. Experimental runs have been conducted for different combinations of hot fluid flow rates and cold fluid flow rates for single phase flow, in which hot water is considered as hot streams and kerosene as cold fluid. The thermal performance of plate heat exchanger has been analyzed based on calculated parameters using experimental data set. A similar corrugated plate heat exchanger model having the same dimensions as that of the experimental one was developed with aid of CFD tool. The model was simulated at different operating conditions and compared with experimental results. The simulated results are in good agreement with experimental data. The percentage deviation between experimental results and simulation results for over all heat transfer coefficient is less than ±6%.

scholarly journals Heat transfer studies on spiral plate heat exchanger

2008 ◽  
Vol 12 (3) ◽  
pp. 85-90 ◽  
Author(s):  
Rangasamy Rajavel ◽  
Kaliannagounder Saravanan
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Plate Heat Exchanger ◽  
Hot Water ◽  
Plate Heat ◽  
Cold Fluid ◽  
Spiral Plate

In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid) is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid) varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

A comprehensive survey on utilization of hybrid nanofluid in plate heat exchanger with various number of plates

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Faraz Afshari ◽  
Azim Doğuş Tuncer ◽  
Adnan Sözen ◽  
Halil Ibrahim Variyenli ◽  
Ataollah Khanlari ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Flow Behavior ◽  
Plate Heat Exchanger ◽  
Single Type ◽  
Hybrid Nanofluid ◽  
Content Type ◽  
Plate Heat ◽  
The Impact

Purpose Using suspended nanoparticles in the base fluid is known as one of the most efficient ways for heat transfer augmentation and improving the thermal efficiency of various heat exchangers. Different types of nanofluids are available and used in different applications. The main purpose of this study is to investigate the effects of using hybrid nanofluid and number of plates on the performance of plate heat exchanger. In this study, TiO2/water single nanofluid and TiO2-Al2O3/water hybrid nanofluid with 1% particle weight ratio have been used to prepare hybrid nanofluid to use in plate type heat exchangers with three various number of plates including 8, 12 and 16. Design/methodology/approach The experiments have been conducted with the aim of examining the impact of plates number and used nanofluids on heat transfer enhancement. The performance tests have been done at 40°C, 45°C, 50°C and 55°C set outlet temperatures and in five various Reynolds numbers between 1,600 and 3,800. Also, numerical simulation has been applied to verify the heat and flow behavior inside the heat exchangers. Findings The results indicated that using both nanofluids raised the thermal performance of all tested exchangers which have a various number of plates. While the major outcomes of this study showed that TiO2-Al2O3/water hybrid nanofluid has priority when compared to TiO2/water single type nanofluid. Utilization of TiO2-Al2O3/water nanofluid led to obtaining an average improvement of 7.5%, 9.6% and 12.3% in heat transfer of heat exchangers with 8, 12 and 16 plates, respectively. Originality/value In the present work, experimental and numerical analyzes have been conducted to investigate the influence of using TiO2-Al2O3/water hybrid nanofluid in various plate heat exchangers. The attained findings showed successful utilization of TiO2-Al2O3/water nanofluid. Based on the obtained results increasing the number of plates in the heat exchanger caused to obtain more increment by using both types of nanofluids.

scholarly journals CFD SIMULATION OF THE HEAT TRANSFER PROCESS IN A CHEVRON PLATE HEAT EXCHANGER USING THE SST TURBULENCE MODEL

2015 ◽  
Vol 55 (4) ◽  
pp. 267 ◽  
Author(s):  
Jan Skočilas ◽  
Ievgen Palaziuk
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Transfer Process ◽  
Cfd Simulation ◽  
Numerical Study ◽  
Analytical Calculation ◽  
Heat Transfer Process ◽  
Plate Heat Exchanger ◽  
Hot Water ◽  
Plate Heat

<p>This paper deals with a computational fluid dynamics (CFD) simulation of the heat transfer process during turbulent hot water flow between two chevron plates in a plate heat exchanger. A three-dimensional model with the simplified geometry of two cross-corrugated channels provided by chevron plates, taking into account the inlet and outlet ports, has been designed for the numerical study. The numerical model was based on the shear-stress transport (SST) <em>k-!</em> model. The basic characteristics of the heat exchanger, as values of heat transfer coefficient and pressure drop, have been investigated. A comparative analysis of analytical calculation results, based on experimental data obtained from literature, and of the results obtained by numerical simulation, has been carried out. The coefficients and the exponents in the design equations for the considered plates have been arranged by using simulation results. The influence on the main flow parameters of the corrugation inclination angle relative to the flow direction has been taken into account. An analysis of the temperature distribution across the plates has been carried out, and it has shown the presence of zones with higher heat losses and low fluid flow intensity.</p>

scholarly journals An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
M. J. White ◽  
G. F. Nellis ◽  
S. A. Klein ◽  
W. Zhu ◽  
Y. Gianchandani
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Numerical Model ◽  
Heat Exchangers ◽  
Perforated Plate ◽  
Plate Heat Exchanger ◽  
Internal Temperature ◽  
Perforated Plates ◽  
Axial Conduction ◽  
Plate Heat

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

scholarly journals Plate heat exchanger design software for industrial and educational applications

2017 ◽  
Vol 71 (5) ◽  
pp. 439-449
Author(s):  
Nikola Zlatkovic ◽  
Divna Majstorovic ◽  
Mirjana Kijevcanin ◽  
Emila Zivkovic
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Plate Heat Exchanger ◽  
Heat Transfer Area ◽  
Transfer Coefficients ◽  
Plate Heat ◽  
Two Fluids ◽  
Heat Exchanger Design ◽  
Educational Applications

Plate heat exchanger is a type of heat exchanger that uses corrugated metal plates to transfer heat between two fluids. The plate corrugations are designed to achieve turbulence across the entire heat transfer area thus producing the highest possible heat transfer coefficients while allowing close temperature approaches. Subsequently, this leads to a smaller heat transfer area, smaller units and in some cases, fewer heat exchangers. In this work, an application for thermal and hydraulic computations of plate heat exchangers had been developed using Sharp Develop, an open source programming platform. During the development process, several literature methods and correlations for calculation of heat transfer coefficient and pressure drop in a plate heat exchanger have been tested and the selected four methods: Martin, VDI, Kumar and Coulson and Richardson have been incorporated into the software. The structure of the software is visually presented through several windows: a window for inserting input data, windows for showing the results of computation by each of the methods, a window for showing comparative analysis of the most important computation results obtained by all of the used methods and a help window for demonstrating the working principle of plate heat exchanger.

Effect of Surface Roughness on Thermal-Hydraulic Characteristics of Plate Heat Exchanger

2013 ◽  
Vol 597 ◽  
pp. 63-74 ◽  
Author(s):  
Jan Wajs ◽  
Dariusz Mikielewicz
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Single Phase ◽  
Plate Heat Exchanger ◽  
Heat Transfer Surface ◽  
Surface Model ◽  
Phase System ◽  
Hydraulic Characteristics ◽  
Plate Heat

In the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental set-up was assembled at the Department of Energy and Industrial Apparatus of Gdansk University of Technology. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by use of glass shot.During the experiment single-phase convective heat transfer in the single phase system was studied. The experiment was done in two stages. In the first stage the model of commercial plate heat exchanger was investigated, while in the second stage the identical one but with modified heat transfer surface. Model of heat exchanger consisted of three plates. The direct comparison of thermal and flow characteristics between both devices was possible due to assurance of equivalent conditions at the inlet to the system.The thermal and hydraulic characteristics are presented. The thermal analysis shows that in some range of heat flux density the overall heat transfer coefficient was higher for the commercial heat exchanger, while for the other was higher for the heat exchanger with modified surface. The influence of larger roughness on heat transfer cannot unequivocally be evaluated. Therefore as the next step the systematic investigations of model heat exchangers (only with one hot and one cold passage) will be conducted.

Numerical Modeling of Chevron Plate Heat Exchangers for Thermal Management Applications

2016 ◽  
Author(s):  
Harsh Tamakuwala ◽  
Ryan Von Ness ◽  
Debjyoti Banerjee
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
High Heat ◽  
Plate Heat Exchanger ◽  
High Heat Flux ◽  
Plate Heat ◽  
Geometric Conditions ◽  
Swirl Flows

Plate-fin heat exchangers are widely used in industries especially aerospace, cryogenics, food and chemical process industries where high heat flux surface area per unit volume is of prime importance. These heat exchangers consists of series of corrugated plates (herringbone or chevron), separated by gasket sealing. Chevron angled plates are one of the most commonly used type of geometry. The complex design of chevron plate heat exchanger, induces high turbulence and flow reversals causing high heat transfer through the plates. This paper discusses about the computational fluid dynamics simulations conducted over a simplified geometry of Chevron Plate Heat Exchanger to understand the formulation of vortices at different Reynold’s number for various aspect ratios. A single phase laminar flow with periodic boundary condition is used for analysis of the fluid behavior in a unit pattern of the corrugation geometry. Based on different flow and geometric conditions, varying amounts of swirl-flows are observed and different behavior of shear stress and heat transfer plot along the length of the plate is observed. At higher Reynolds numbers (Re), the re-circulations and mixing by the induced vortices causes significant rise of heat flux, with marginal increase in friction factor.

Design of Fin Plate Heat Exchanger for Increasing Micro Turbine Efficiency and Introduction of Fin Plate Heat Exchanger Design Software (KhoshNasr) for this Purpose

2008 ◽  
Author(s):  
Mehdi Nasrabadi ◽  
Ramin Haghighi Khoshkhoo
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
High Efficiency ◽  
Plate Heat Exchanger ◽  
Image Processing Technique ◽  
Plate Heat ◽  
Tube Heat Exchanger ◽  
Design Program ◽  
Micro Turbine

A heat exchanger is a part of micro turbines, which can improve thermal efficiency of micro turbines up to 30 percent. Some important factors in design of heat exchangers are low cost, high efficiency, small size, low weight and high performance. In this paper, design of a heat exchanger with consideration of Iranian industry’s capability has been investigated. A survey of different types of gas to-gas heat exchangers is presented and then fin-tube heat exchanger, fin-plate heat exchanger, shell & tube heat exchanger and regenerator are designed. Also, the effect of thermo hydraulic parameters on the efficiency of the three heat exchangers is investigated. Effects of these heat exchangers on the efficiency of a 100 kW micro turbine are studied and the heat exchanger with the highest efficiency is selected. The algorithm for design and modeling of the selected heat exchanger is then presented. After research on all types of heat exchangers, fin plate heat exchanger appeared to be the optimum choice for manufacturing in Iran industry. A new design program was written in MATLAB based on our suggested algorithm. Since there were some practical charts about heat transfer and pressure drop in design of the heat exchanger, all the existing experimental curves related to heat transfer and pressure of fins (required in the design of the heat exchanger) were converted to data (using “Image Processing” technique in MATLAB) and implemented in the design program.

scholarly journals Numerical and experimental investigation of heat transfer of ZnO/Water nanofluid in the concentric tube and plate heat exchangers

2011 ◽  
Vol 15 (1) ◽  
pp. 183-194 ◽  
Author(s):  
Fard Haghshenas ◽  
Mohammad Talaie ◽  
Somaye Nasr
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Transfer Coefficients ◽  
Flow Rates ◽  
Plate Heat ◽  
Heat Transfer Coefficients ◽  
Mass Flow Rates

The plate and concentric tube heat exchangers are tested by using the water-water and nanofluid-water streams. The ZnO/Water (0.5%v/v) nanofluid has been used as the hot stream. The heat transfer rate omitted of hot stream and overall heat transfer coefficients in both heat exchangers are measured as a function of hot and cold streams mass flow rates. The experimental results show that the heat transfer rate and heat transfer coefficients of the nanofluid in both of the heat exchangers is higher than that of the base liquid (i.e., water) and the efficiency of plate heat exchange is higher than concentric tube heat exchanger. In the plate heat exchanger the heat transfer coefficient of nanofluid at mcold = mhot = 10 gr/sec is about 20% higher than base fluid and under the same conditions in the concentric heat exchanger is 14% higher than base fluid. The heat transfer rate and heat transfer coefficients increases with increase in mass flow rates of hot and cold streams. Also the CFD1 code is used to simulate the performance of the mentioned heat exchangers. The CFD results are compared to the experimental data and showed good agreement. It is shown that the CFD is a reliable tool for investigation of heat transfer of nanofluids in the various heat exchangers.

Optimization of Plate Heat Exchangers with Intermittent Ridges

2015 ◽  
Vol 752-753 ◽  
pp. 820-827 ◽  
Author(s):  
Vaclav Dvorak
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Objective Function ◽  
Heat Exchangers ◽  
Pressure Loss ◽  
Optimization Method ◽  
Plate Heat Exchanger ◽  
Plate Heat ◽  
Pressure Losses ◽  
Computational Mesh

Research of devices for heat recovery is currently focused on increasing the temperature and heat efficiency of plate heat exchangers. The goal of optimization is not only to increase the heat transfer or even moisture but also reduce the pressure loss and possibly material costs. This study deals with a plate heat exchanger with wall shaped by intermittent ridges. We used software fluent and user defined deforming to deform computational mesh and create various heat exchange walls with different number of ridges and different number of set-offs. The intention of the set-offs is to discompose boundary layer inside channels created by ridges, mix the temperature field and thus intensify the heat transfer. We used previously formulated objective function, which is a linear combination of efficiency and pressure loss, and a simple local method to optimize the heat exchanger for required pressure loss. It was found that the objective function surface is monotone and unimodal, but is not smooth. The global optimums were identified and it was shown that the optimal wall shape has no set-off for low pressure losses. The optimal count of ridges and optimal count of set-offs rise with higher required pressure loss. It was proved that the suggested objective function is suitable for optimization of a counterflow plate heat exchanger, but use of a global optimization method would be beneficial.

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