scholarly journals Sustainability of Brick Kiln Dust as a Partial Replacement to Cement in Different Grades of Concrete

Author(s):  
Nakul Gupta
2014 ◽  
Vol 61 (3) ◽  
pp. 182-190
Author(s):  
Moayad M. Kassim

Purpose – The purpose of this study was to reuse cement kiln dust (CKD) in cement products and report the results of determining the long-term compression and flexural tensile strengths of mortars containing CKD as a partial replacement of sulfate-resistant cement (SRC). During the manufacturing of Portland cement, voluminous quantities of the byproduct dust are produced, which is commonly known as CKD. In the past decade, according to environmental requirements, many researchers have attempted to reuse CKD in cement products. Design/methodology/approach – The long-term compression and flexural tensile strengths of mortars containing CKD as a partial replacement of SRC were tested. The replacement ratios in this study were 0, 5, 10, 15 and 20 per cent. The specimens were exposed to a highly saline environment after normal curing in water for a 28-day period. Findings – The results indicated a slight increase in the strength of CKD–SRC mortar containing 10 per cent CKD and moderate sulfate resistance when the CKD ratio reached 20 per cent, as compared to the reference mortar. In addition, CKD did not adversely affect the properties of SRC mortar subjected to sulfate exposure, even after one year. Originality/value – The tests were inducted for the first time on SRC, and the new results can be used to produce an environmental-friendly concrete.


Author(s):  
Nawdar Sabir Faraj ◽  
Mahdi Osman Hassun

There have been many efforts in reusing Cement Kiln Dust (CKD), a by-product of cement manufacturing, in various areas of civil works. These efforts have been made due to the necessity of the material for proper disposal, because of its very fine texture and the fact that if not handled properly, it will be harmful to human health and the environment. Numerous studies have been conducted to investigate the effects of incorporating CKD in concrete as an approach of reusing it. In the current study, the effect of using cement kiln dust on the mechanical properties of concrete as a partial replacement of cement was reviewed. The investigated mechanical properties were compressive strength for the curing ages of 7 and 28 days and tensile and flexural strengths, modulus of elasticity, and water absorption for the curing age of 28 days. It was concluded that replacing cement with CKD leads to detrimental effects on all mechanical properties of concrete. There were sufficient amount of data to establish correlations between the amount of cement replacement with CKD, and its effect on all mechanical properties of concrete except for water absorption. Regression analyses were performed and model equations with acceptably high R2s were prepared. The optimal CKD content regarding all mechanical properties was concluded to be 10% by the cement weight, at which 7 and 28 days compressive strengths, 28 days tensile and flexural strengths, and elastic modulus decreased by amounts of 11%, 12%, 8%, 9%, and 8% respectively.


2014 ◽  
Vol 1000 ◽  
pp. 137-140
Author(s):  
Vlastimil Bílek Jr. ◽  
Lukáš Kalina ◽  
Eva Bartoníčková ◽  
Tomáš Opravil

One of the highest shortages of alkali-activated slag (AAS) is high shrinkage, both autogenous and drying. One of the possibilities of lowering the shrinkage is partial replacement of slag by suitable admixtures, which can act for example through the forming of expansive hydration products. In this study, 0–50 % of slag was replaced by by-pass cement kiln dust and fluidized bed combustion fly ash. Promising results were obtained especially in the case of fly ash. By using admixtures at higher dosages compressive strengths were reduced.


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