scholarly journals Strength Determination of High Strength Concrete Blended with Copper Slag and Fly Ash

Author(s):  
Jamshed Alam

An experimental analysis was conducted to study the effects of using copper slag as a fine aggregate (FA) and the effect of fly ash as partial replacement of cement on the properties high strength concrete. In this analysis total ten concrete mixtures were prepared, out of which five mixes containing different proportions of copper slag ranging from 0% (for the control mix) to 75% were prepared and remaining five mixes containing fly ash as partial replacement of cement ranging from 6% to 30% (all mixes contains 50% copper slag as sand replacements). Concrete matrix were tested for compressive strength, tensile strength and flexural strength tests. Addition of copper slag as sand replacement up to 50% yielded comparable strength with that of the control matrix. However, further additions of copper slag, caused reduction in strength due to an increment of the free water content in the mix. Concrete mix with 75% copper slag replacement gave the lowest compressive strength value of approximately 80 MPa at 28 days curing period, which is almost 4% more than the strength of the control mix. For this concrete containing 50% copper slag, fly ash is introduced in the concrete to achieve the better compressive, split and flexural strengths. It was also observed that, introduction of the fly ash gave better results than concrete containing 50% copper slag. When concrete prepared with 18 % of fly ash, the strength has increased approximately 4%, and strength decreased with further replacements of the cement with fly ash. Hence, it is suggested that 50% of copper slag can be used as replacement of sand and 18% fly ash can be used as replacement of cement in order to obtain high strength concrete.

2014 ◽  
Vol 567 ◽  
pp. 381-386 ◽  
Author(s):  
Nasir Shafiq ◽  
Muhd Fadhil Nuruddin ◽  
Ali Elheber Ahmed Elshekh ◽  
Ahmed Fathi Mohamed Salih

In order to improve the mechanical properties of high strength concrete, HSC, several studies have been conducted using fly ash, FA. Researchers have made it possible to achieve 100-150MPa high strength concrete. Despite the popularity of this FAHSC, there is a major shortcoming in that it becomes more brittle, resulting in less than 0.1% tensile strain. The main objective of this work was to evaluate the fresh and hardened properties of FAHSC utilizing chopped basalt fiber stands, CBFS, as an internal strengthening addition material. This was achieved through a series of experimental works using a 20% replacement of cement by FA together with various contents of CBFS. Test results of concrete mixes in the fresh state showed no segregation, homogeneousness during the mixing period and workability ranging from 60 to 110 mm. Early and long terms of compressive strength did not show any improvement by using CBFS; in fact, it decreased. This was partially substituted by the effect of FA. Whereas, the split and flexural strengths of FASHC were significantly improved with increasing the content of CBFS as well as the percentage of the split and flexural tensile strength to the compressive strength. Also, test results showed a progressive increase in the areas under the stress-strain curves of the FAHSC strains after the CBFS addition. Therefore, the brittleness and toughness of the FAHSC were enhanced and the pattern of failure moved from brittle failure to ductile collapse using CBFS. It can be considered that the CBFS is a suitable strengthening material to produce ductile FAHSC.


2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Aysegul Petek Gursel ◽  
Claudia Ostertag

Aggregate consumption rates have now exceeded natural renewal rates, signaling shortages both locally and globally. Even more concerning is that the worldwide markets for construction aggregates are projected to grow at an annual rate of 5.2% in the near future. This increase is attributed to rapid population growth coupled with the economic development worldwide. In terms of material availability, one of the most vulnerable regions is the Asia-Pacific region specifically, Singapore, where there is higher demand but limited availability of natural sand and gravel for use as aggregates in concrete construction projects. This paper focuses mainly on the environmental impacts of fine aggregate alternatives used in high-strength concrete applications in Singapore, which is one of the major global importers of natural sand following China. Singapore has been experiencing political and environmental challenges linked to the shortage of natural sand use as aggregates, even while the demand is increasing in the construction sector. Copper slag, a readily available waste material from shipyards in Singapore, is a possible replacement material for a portion of the natural sand in concrete mixtures, thus sustaining the projected growth in the region. A life-cycle assessment approach is applied to investigate the environmental impacts of copper slag and its alternative use as natural sand in high-strength concrete applications in Singapore. The system boundary consists of the major production processes of concrete constituents (including Portland cement and fine and coarse aggregates, with CS considered as fine aggregate) from a cradle-to-gate perspective, consisting of relevant life-cycle phases of raw materials extraction, transportation, and production processes at the relevant facility where the production occurs. Output from the assessment is provided in terms of embodied energy use and air emissions of concrete mixes with varying percentages of copper slag as fine aggregate. Results show that environmental impacts of aggregates decrease with the increasing substitution rate of natural sand with copper slag when calculated on the basis per unit volume of the concrete mix. For example, 40% and 100% sand replacements with copper slag result in a reduction of 8% and 40% in embodied energy, 12% and 30% in global warming potential, 8% and 41% in acidification, and 7% and 35% in particulate matter formation, respectively. Normalized impacts (i.e., normalized with respect to compressive strength) are observed to remain at almost similar levels for concrete mixes with up to 40% natural sand having been replaced with copper slag. Therefore, it is recommended that replacement of fine aggregates by 40–50% of copper slag (by weight) will produce concrete mixtures with comparable environmental impacts while maintaining feasible durability and strength properties.


2017 ◽  
Vol 886 ◽  
pp. 159-163 ◽  
Author(s):  
Suppachai Sinthaworn

Slump of fresh concrete, compressive strength and water penetration depth under pressure of fly ash concrete incorporate with quarry waste as fine aggregate were investigated. The cementitious materials of the concrete includes ordinary Portland cement 80% and fly ash 20% by weight of cementitious. The mix proportions of the concrete were set into two classes of compressive strength. The results show that fly ash enhances workability of both concretes (normal concrete and concrete incorporate with quarry waste). Increasing the percentage of quarry dusts as fine aggregate in concrete seem negligible effect on the compressive strength whereas adding fly ash shows a slightly improve the compressive strength in the case of cohesive concrete mixture. Besides, adding the suitable amount of fly ash could improve the permeability of concrete. Therefore, fly ash could be a good admixture to improve the water resistant of normal strength concrete and also could be a supplemental material to improve the compressive strength of normal high strength concrete.


2018 ◽  
Vol 20 (2) ◽  
pp. 65-70
Author(s):  
Endah Kanti Pangestuti ◽  
Sri Handayani ◽  
Mego Purnomo ◽  
Desi Christine Silitonga ◽  
M. Hilmy Fathoni

Abstract. The use of coal waste (Fly Ash) is currently being developed in building materials technology, as a high-strength concrete mix material. This study aims to determine the strength of concrete by adding fly ash as a substitute for cement in high-strength concrete mixtures. This research was conducted with an experimental method to obtain results and data that would confirm the variables studied. The total number of specimens used in this study were 36 pieces with different sizes of cube tests which were 15 cm x 15 cm x 15 cm. A total of 36 concrete samples were used to test the compressive strength of concrete with a percentage of Fly Ash in  0% (normal concrete), 20%, 25% and 30% with a concrete treatment age of 7 days, 21 days and 28 days. A total of 12 more samples were used to test water absorption in concrete at 28 days of maintenance. Each percentage percentage of Fly Ash uses 3 concrete test samples. The increase in compressive strength occurs at 7, 21 and 28 days in concrete. However, the compressive strength of concrete produced by concrete using the percentage of Fly Ash is always lower than the value of normal concrete compressive strength. From testing the compressive strength of concrete at 28 days of treatment with content of 0%, 20%, 25% and 30% Fly Ash obtained results of 45.87 MPa, 42.67 MPa, 40.89 MPa, and 35.27 MPa respectively


2018 ◽  
Vol 7 (4.20) ◽  
pp. 222 ◽  
Author(s):  
Haitham Al-Thairy

The shortage and high cost of quarries sand in some regions around the world has motivated engineers and researchers to investigate the possibility and feasibility of using other materials to be used as a fine aggregate in concrete mixtures. The main objective of this research is to experimentally investigate the effect of using river sand as a partial replacement of the ordinary quarries sand on the mechanical properties of normal and high strength concrete. Nine concrete mixtures were prepared and tested in terms of fresh and hardened properties using different replacement ratios of the required proportion of the normal sand. Four replacement ratios were used for normal strength concrete (NSC) which are: 0%, 25%, 50% and 75%, whereas, five replacement ratios were used for high strength concrete (HSC) namely: 0%, 35%, 60% and 90%. For each strength grade, the test parameters of the prepared mixtures included compressive and tensile strength. The experimental test results have revealed that it is possible to obtain a normal and high strength concrete with acceptable compressive and flexural strengths values by using river sand with replacement ratios up to 25% and 35% for NSC and HSC, respectively. When the replacement ratios were increased to more than the aforementioned ratios, the strength of the concrete decreased accordingly.  


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4011
Author(s):  
Evgeny V. Shilko ◽  
Igor S. Konovalenko ◽  
Ivan S. Konovalenko

It is well-known that the effect of interstitial fluid on the fracture pattern and strength of saturated high-strength concrete is determined by qualitatively different mechanisms at quasi-static and high strain rate loading. This paper shows that the intermediate range of strain rates (10−4 s−1 < ε˙ < 100 s−1) is also characterized by the presence of a peculiar mechanism of interstitial water effect on the concrete fracture and compressive strength. Using computer simulations, we have shown that such a mechanism is the competition of two oppositely directed processes: deformation of the pore space, which leads to an increase in pore pressure; and pore fluid flow. The balance of these processes can be effectively characterized by the Darcy number, which generalizes the notion of strain rate to fluid-saturated material. We have found that the dependence of the compressive strength of high-strength concrete on the Darcy number is a decreasing sigmoid function. The parameters of this function are determined by both low-scale (capillary) and large-scale (microscopic) pore subsystems in a concrete matrix. The capillary pore network determines the phenomenon of strain-rate sensitivity of fluid-saturated concrete and logistic form of the dependence of compressive strength on strain rate. Microporosity controls the actual boundary of the quasi-static loading regime for fluid-saturated samples and determines localized fracture patterns. The results of the study are relevant to the design of special-purpose concretes, as well as the assessment of the limits of safe impacts on concrete structural elements.


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