scholarly journals Working machines state operational monitoring according to the parameters of the internal combustion engine

2021 ◽  
Vol 15 (3) ◽  
pp. 13-21
Author(s):  
I. P. Dobrolyubov ◽  
G. L. Utenkov

The authors showed that the imperfection of precision farming methods, methods of transferring energy from the tractor engine to the working bodies required the development of new methods for reliable and accurate identification of the soil and its properties, as well as the state of machine-tractor units. (Research purpose) To determine the actual energy and economic indicators of a working machine and unit reliably and promptly in the operating conditions of agricultural production by parameters closely related to the energy indicators of an internal combustion engine, the measurement of which did not require large costs. (Materials and methods) 24 indirect parameters reflecting the power and degree of engine load were used for the operational assessment. In this case, the angular accelerations of the internal combustion engine and the turbocharger rotor crankshaft, including those caused by the operation of individual cylinders, the working processes of the generator (their average and extreme values), as well as the amplitude-frequency spectra of these processes, and speed characteristics were taken into account. To improve the accuracy and reliability of the assessment of energy indicators, the authors selected the processes in the frequency and phase domains. (Results and discussion) The considered methods were tested in production conditions during the main processing of the alkaline-chernozem complexes of the Chulym district of the Novosibirsk region. The authors found that the use of a flexible machine-tractor unit based on an energy-rich tractor improved the quality of soil cultivation: the share of soil lumps less than 5 centimeters in size was 73-80 percent; the productivity of the tillage machine increased by 15-20 percent. (Conclusions) The authors proved that with the help of indirectly determined indicators of power and degree of load, it was possible to estimate the actual values of the energy and technical and economic indicators of the working machine and the unit, the quality of the assembly of the unit, the heterogeneity of the soil was much easier and cheaper than using the known force-measuring methods. It was found that the use of digital systems for automatic control of the unit using the indicated indicators made it possible to provide quite simply the setting of the optimal zone of energy modes.

2019 ◽  
Vol 26 (01) ◽  
pp. 157-162
Author(s):  
Davaasuren G ◽  
Gantulga G

It is vitally important for vehicle users that are to study the operating regime that may negative effect to the operation of the engine, to reduce its effect, to maintain the engine's reliability in accordance with the specific operating conditions. Quality of lubrication is one of the main factors that are improving of reliability and operational efficiency for any machinery their spare parts. So this paper presents to optimize of oil change intervals and to determine of wear rating of spare parts by content of metal particles in the internal combustion engine used oil. Дотоод шаталтат хөдөлгүүрийн тос солих хугацааг оновчлох нь Хураангуй:  Машин ашиглагчдын хувьд тухайн хөдөлгүүрийн ажиллагаанд сөрөг нөлөө үзүүлэх  ашиглалтын горимыг судалж, түүний хор нөлөөг багасгах болон ашиглалтын өвөрмөц  нөхцөлд тохируулан хөдөлгүүрийн найдварт ажиллагааг ханган зөв, ашигтай ажиллуулах  чадвартай байх нь асар их ач холбогдолтой юм. Аливаа машин техник , тэдгээрийн агрегат,  зангилаа эд ангийн удаан эдлэхүй, найдвартай ажиллагааг хангах, ашиглалтын үр ашгийг  дээшлүүлэх гол хүчин зүйлүүдийн нэг нь тосолгооны чанар байдаг учраас дотоод шаталтат  хөдөлгүүрийн ашигласан тосон дахь металлын агууламжыг илрүүлж, эд ангийн элэгдлийн  явцыг тодорхойлон, тос солих хугацааг оновчлох асуудлыг судалгааны хүрээнд авч үзлээ.  Түлхүүр үг: Хөдөлгүүрийн ашигласан тосны шинжилгээ, металл хольц, тосны бохирдол,  тортог, элэгдлийн элементийн хязгаар 


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3966
Author(s):  
Jarosław Mamala ◽  
Michał Śmieja ◽  
Krzysztof Prażnowski

The market demand for vehicles with reduced energy consumption, as well as increasingly stringent standards limiting CO2 emissions, are the focus of a large number of research works undertaken in the analysis of the energy consumption of cars in real operating conditions. Taking into account the growing share of hybrid drive units on the automotive market, the aim of the article is to analyse the total unit energy consumption of a car operating in real road conditions, equipped with an advanced hybrid drive system of the PHEV (plug-in hybrid electric vehicles) type. In this paper, special attention has been paid to the total unit energy consumption of a car resulting from the cooperation of the two independent power units, internal combustion and electric. The results obtained for the individual drive units were presented in the form of a new unit index of the car, which allows us to compare the consumption of energy obtained from fuel with the use of electricity supported from the car’s batteries, during journeys in real road conditions. The presented research results indicate a several-fold increase in the total unit energy consumption of a car powered by an internal combustion engine compared to an electric car. The values of the total unit energy consumption of the car in real road conditions for the internal combustion drive are within the range 1.25–2.95 (J/(kg · m)) in relation to the electric drive 0.27–1.1 (J/(kg · m)) in terms of instantaneous values. In terms of average values, the appropriate values for only the combustion engine are 1.54 (J/(kg · m)) and for the electric drive only are 0.45 (J/(kg · m)) which results in the internal combustion engine values being 3.4 times higher than the electric values. It is the combustion of fuel that causes the greatest increase in energy supplied from the drive unit to the car’s propulsion system in the TTW (tank to wheels) system. At the same time this component is responsible for energy losses and CO2 emissions to the environment. The results were analysed to identify the differences between the actual life cycle energy consumption of the hybrid powertrain and the WLTP (Worldwide Harmonized Light-Duty Test Procedure) homologation cycle.


2021 ◽  
Author(s):  
Thiago Ebel ◽  
Mark Anderson ◽  
Parth Pandya ◽  
Mat Perchanok ◽  
Nick Tiney ◽  
...  

Abstract When developing a turbocharged internal combustion engine, the choice of turbocharger is usually based on designer experience and existing hardware. However, proper turbocharger design relies on matching the compressor and turbine performance to the engine requirements so that parameters such as boost and back pressure, compressor pressure ratio, and turbine inlet temperatures meet the needs of the engine without exceeding its allowable operating envelope. Therefore, the ultimate measure of a successful turbocharger design is how well it is matched to an engine across various operating conditions. This, in turn, determines whether a new turbocharger is required, or an existing solution can be used. When existing turbocharger solutions are not viable, the engine designer is at a loss on how to define a new turbocharger that meets the desired performance requirements. A common approach in industry has been to scale the performance of an existing turbocharger (compressor and turbine maps) and take these requirements for Original Equipment Manufacturers to possibly match it with a real machine. However, the assumptions made in a basic scaling process are quite simplistic and generally not satisfactory in this situation. A better approach would be to use a validated meanline model for a compressor and turbine instead, allowing to perform an actual preliminary design of such components. Such approach allows to link the engine performance requirements in a very early stage of te component design project and it guides the designer for the design decisions, such as rotor size, variable geometry nozzles, diameter, or shroud trims and others. Therefore, a feasible solution is more likely with design less iterations. This paper describes a methodology for an integrated approach to design and analyze a turbocharged internal combustion engine using commercially available state-of-the-art 1D gas dynamics simulation tool linked to two powerful turbomachinery meanline programs. The outputs of this analysis are detailed performance data of the engine and turbocharger at different engine operating conditions. Two case studies are then presented for a 10-liter diesel truck engine. The first study demonstrates how the programs are used to evaluate an existing engine and reverse engineer an existing turbocharger based only on the available performance maps. Then a second study is done using a similar approach but redesigning a new turbocharger (based on the reverse engineered one) for an increased torque output of the same engine.


2019 ◽  
Vol 181 ◽  
pp. 414-424 ◽  
Author(s):  
German J. Amador Diaz ◽  
Juan P. Gómez Montoya ◽  
Lesme A. Corredor Martinez ◽  
Daniel B. Olsen ◽  
Adalberto Salazar Navarro

1993 ◽  
Vol 115 (4) ◽  
pp. 694-701 ◽  
Author(s):  
Jiang Lu ◽  
Ashwani K. Gupta ◽  
Eugene L. Keating

Numerical simulation of flow, combustion, heat release rate, and pollutants emission characteristics have been obtained using a single cylinder internal combustion engine operating with propane as the fuel. The data show that for good agreement with experimental results on the peak pressure and the rate of pressure rise as a function of crank angle, spark ignition energy and local cylinder pressure must be properly modeled. The results obtained for NO and CO showed features which are qualitatively in good agreement and are similar to those reported in the literature for the chosen combustion chamber geometry. The results have shown that both the combustion chamber geometry and engine operating parameters affects the flame growth within the combustion chamber which subsequently affects the pollutants emission levels. The code employed the time marching procedure and solves the governing partial differential equations of multicomponent chemically reacting fluid flow by finite difference method. The numerical results provide a cost effective means of developing advanced internal combustion engine chamber geometry design that provides high efficiency and low pollution levels. It is expected that increased computational tools will be used in the future for enhancing our understanding of the detailed combustion process in internal combustion engines and all other energy conversion systems. Such detailed information is critical for the development of advanced methods for energy conservation and environmental pollution control.


2013 ◽  
Vol 136 (6) ◽  
Author(s):  
Bernhardt Lüddecke ◽  
Dietmar Filsinger ◽  
Jan Ehrhard ◽  
Bastian Steinacher ◽  
Christian Seene ◽  
...  

Turbochargers develop away from an auxiliary component—being “off the shelve”—towards an integrated component of the internal combustion engine. Hence, increased attention is paid to the accuracy of the measured turbine and compressor maps. Especially turbine efficiency measurement under engine-relevant operating conditions (pulsed flow) is recently receiving increased attention in the respective research community. Despite various turbine map extrapolation methods, sufficient accuracy of the input test data is indispensable. Accurate experimental data are necessary to achieve high quality extrapolation results, enabling a wide range and precise prediction of turbine behavior under unsteady flow conditions, determined by intermittent operation of the internal combustion engine. The present work describes the first application of a contactless shaft torque measurement technique—based on magnetostriction—to a small automotive turbocharger. The contactless torque measuring system is presented in detail and sensor principle as well as sensor calibration are illustrated. A sensitivity study regarding sensor position influences onto sensor signal proves the robustness and very good repeatability of the system. In the second part of the paper, steady state experimental results from operation on a conventional hot gas test stand over a wide map range are presented. These results are validated against full turbine stage (adiabatic as well as diabatic) CFD results as well as against “cold” efficiency measurements, based on measured inlet and outlet temperatures. The influence and relevance of bearing friction for such measurements is underlined and the improvements on this matter—achieved by direct torque measurement—are demonstrated.


2019 ◽  
Vol 179 (4) ◽  
pp. 86-92
Author(s):  
Mieczysław DZIUBIŃSKI ◽  
Ewa SIEMIONEK ◽  
Artur DROZD ◽  
Michał ŚCIRKA ◽  
Adam KISZCZAK ◽  
...  

The article discusses the impact of ignition system damage on the emission of toxic subcategories in a spark-ignition internal combustion engine. The aim of the work was to develop an analytical model of ignition system diagnostics, test performance and comparative analysis of the results of simulations and experiments. The model developed allows to analyse the basic parameters of the ignition system affecting the content of toxic substances in the exhaust. Experimental tests were carried out using the MAHA MGT5 exhaust gas analyser for four different combustion engines fueled with petrol at various operating conditions. During the tests, the content of toxic substances in the exhaust gas of a properly working engine and the engine working with damage to the ignition system were registered. The tests will be used to assess the impact of the damage of the spark-ignition engine on the emission of individual components of toxic fumes.


Author(s):  
Dmytro Borysiuk ◽  
Viacheslav Zelinskyi ◽  
Igor Tverdokhlib ◽  
Yurii Polievoda

Constructive improvement of mobile energy means, in particular their main unit - the internal combustion engine, is directed on: maintenance of differentiation of size of parameters of functioning of mechanisms of systems depending on variability of conditions and modes of operation of cars; increase of technical resource at use of cars on purpose in the set operating conditions. The existing methods and tools for diagnosing vehicle engines do not fully determine their current technical condition, which requires the development of mathematical models to automate the process of diagnosing their components and parts was found іn the analysis of literature sources. The object of diagnosis is a diesel internal combustion engine of the YaMZ-238 family, which is part of the power unit of most vehicles. Mathematical model of automation of the process of diagnosing internal combustion engines of the YaMZ-238 family is presents in the article. Replacing real technical devices with their idealized models allows the widespread use of various mathematical methods. In this case, the internal combustion engine of the YaMZ-238 family, as the object of diagnosis, is presented in the form of a «black box», the input and output parameters of which have a finite set of values. In general, the mathematical model is a system of functional relationships between each diagnostic signal and structural parameters. For internal combustion engines of the YaMZ-238 family, a diagnostic matrix has been compiled, which includes a list of faults and signs of faults. It is determined that the process of diagnosis based on the model of the diagnostic object is possible if the inverse transformation of the number of signs of malfunctions into the number of structural parameters (malfunctions) of the object was unambiguous. The proposed mathematical model of automation of the process of diagnosing internal combustion engines of the family YaMZ-238 will detect faults of components and parts depending on their characteristics.


Author(s):  
Maxim Igorevich Tarasov ◽  
Georgy Alexandrovich Gauk ◽  
Liudmila Anatolievna Semeniuk

The results of modeling the impact of oil burning on the condition of the ship forced trunk piston diesel engine when using lubricants with different operating properties. The dependence of wear rate on oil fume, the quality of used lubricants and marine diesel forcing is obtained by modeling wear using the theory of planning experiments. The area of minimal wear has been determined. There has been detected the most efficient waste oil providing favorable conditions for resource-saving operation of the internal combustion engine. It is inferred that reduction of engine oil fume changes the main parameters of its aging. At the same time, the intensity of oil aging in main directions and of engine wear reduce from 0.75 to 2.25 g/(kW∙h), whereas the fume increases. Its further increase is accompanied by an increase in the rate of oil aging and engine wear. The detected "fracture" depending on И( g y) after passing the border g yopt = 2.25-2.5 g/(kW∙h) is stipulated by different ratio of oil exchange in the lubrication system and the ingress of gases into the crankcase. There has been determined the degree of oil burning, at which sludging and lacquer formation of the internal combustion engine is least intense. The smallest carbon deposits on pistons and in the crankcase of the engine can be observed when the diesel engine is operating in the zone of optimal carbonation. Experimentally, the dependence of tribotechnical properties, in particular, wear of insoluble products of oil aging has been detected at different degrees of oil burning. It is revealed that these characteristics also depend on the quality of the used fuels and lubricants and the conditions of formation and turnover of the oil film on the mirror of the cylinder, the thermal effect on it of the engine workflow. The result of simulation is the prediction of resource-saving operation of marine trunk diesel engines by maintaining oil fume at the optimal level.


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