scholarly journals Study the Effect of Oil Viscosity on Friction Coefficient at Point Contact Elasto-Hydrodynamic Lubrication Based on Experimental Analysis

2020 ◽  
Vol 13 (2) ◽  
pp. 17-21
Author(s):  
Hassan S. Fatehallah ◽  
◽  
Zaid S. Hammoudi ◽  
Lutfy Y. Zidane
2013 ◽  
Vol 456 ◽  
pp. 320-323 ◽  
Author(s):  
Le Wang ◽  
Bin Tang ◽  
Yuan Yang Zhao

The paper presents a comprehensive friction model of reciprocating compressor which is able to evaluate friction losses in moving parts. The model consists of crankshaft, connecting rod and piston all supported by bearings as well as the piston ring/cylinder interface viewed as sliding friction. Hydrodynamic lubrication theory reveals relationship between load and friction coefficient and was demonstrated to be helpful to give insight to the lubrication characteristics of journal bearing. The model gave the composition of friction losses, friction coefficient dynamic change with orbiting angle and effect of oil viscosity on compressor performance. The results showed that the friction losses of piston ring/cylinder interface and the rod big end bearing was most part of the friction losses and it was necessary to choose suitable oil viscosity to reach the optimum compressor performance.


2021 ◽  
Author(s):  
Takeshi Kunishima ◽  
Gaëtan BOUVARD ◽  
Jean Christophe ABRY ◽  
Vincent FRIDRICI ◽  
Philippe KAPSA

Abstract Polyamide 66 is widely used in polymer sliding parts including polymer gear. These parts are used under lubrication of oil and grease. In this study, the friction mechanism of the contact between polyamide 66 and a steel counterpart lubricated with additive-free polyalphaolefin8 oil was discussed by focusing on various parameters including the sliding surface roughness, normal load (contact pressure), sliding speed, temperature, and hardness of the steel counterpart. To explain the friction coefficient obtained under different test conditions, the theoretical minimum oil film thickness was calculated using the equation of the soft elastic hydrodynamic lubrication regime presented by Hamrock and Dowson considering the temperature dependence of oil viscosity and polymer mechanical properties, and the master curve of the relationship between Λ and the friction coefficient was proposed considering the change in the roughness on the sliding surface. In addition, the contributions of the oil film based on the proposed master curve and lubricated solid/solid contact based on the Bowden-Tabor theory to the friction coefficient were discussed. Furthermore, the friction mechanism using the glass fiber-reinforced PA66 composite was investigated and compared to that of the unreinforced PA66.


Author(s):  
Nguyen Van Liem ◽  
Wu Zhenpeng ◽  
Jiao Renqiang

The effect of the shape/size and distribution of microgeometries of textures on improving the tribo-performance of crankpin bearing is proposed. Based on a combined model of the slider-crank mechanism dynamic and hydrodynamic lubrication, the distribution density, area density, and shape of spherical textures, square-cylindrical textures, wedge-shaped textures, and a hybrid between spherical texture and square-cylindrical texture on the crankpin bearing's tribo-performance are investigated under different operating conditions of the engine. The tribological characteristic of the crankpin bearing is then evaluated via the indexes of the oil film pressure p, asperity contact force, friction force, and friction coefficient of the crankpin bearing. The research results show that the distribution density with n = 12 and m = 6, and area density with α = 30% of various microtextures have an obvious effect on ameliorating the crankpin bearings tribo-performance. Concurrently, at the mixed lubrication region, the shape of the square-cylindrical texture on improving the tribo-performance is better than the other shapes of the spherical texture, wedge-shaped texture, and spherical and square-cylindrical texture. Particularly, all the average values of the asperity contact force, friction force, and friction coefficient with a square-cylindrical texture are significantly reduced by 14.6%, 19.5%, and 34.5%, respectively, in comparison without microtextures. Therefore, the microtextures of the spherical texture applied on the bearing surface can contribute to enhance the durability and decrease the friction power loss of the engine.


Author(s):  
Eduardo de la Guerra Ochoa ◽  
Javier Echávarri Otero ◽  
Enrique Chacón Tanarro ◽  
Benito del Río López

This article presents a thermal resistances-based approach for solving the thermal-elastohydrodynamic lubrication problem in point contact, taking the lubricant rheology into account. The friction coefficient in the contact is estimated, along with the distribution of both film thickness and temperature. A commercial tribometer is used in order to measure the friction coefficient at a ball-on-disc point contact lubricated with a polyalphaolefin base. These data and other experimental results available in the bibliography are compared to those obtained by using the proposed methodology, and thermal effects are analysed. The new approach shows good accuracy for predicting the friction coefficient and requires less computational cost than full thermal-elastohydrodynamic simulations.


Author(s):  
Sahar Ghatrehsamani ◽  
Saleh Akbarzadeh

Wear coefficient and friction coefficient are two of the key parameters in the performance of any tribo-system. The main purpose of the present research is to use continuum damage mechanics to predict wear coefficient. Thus, a contact model is utilized that can be used to obtain the friction coefficient between the contacting surfaces. By applying this model to the continuum damage mechanics model, the wear coefficient between dry surfaces is predicted. One of the advantages of using this model is that the wear coefficient can be numerically predicted unlike other methods which highly rely on experimental data. In order to verify the results predicted by this model, tests were performed using pin-on-disk test rig for several ST37 samples. The results indicated that the wear coefficient increases with increasing the friction coefficient.


2021 ◽  
Author(s):  
Yujuan Li ◽  
Wen Wang ◽  
Mingfei Ma ◽  
Yongqiang Wang

Author(s):  
Bart Raeymaekers ◽  
Izhak Etsion ◽  
Frank E. Talke

The friction coefficient is an important parameter in designing magnetic tape transports. We have introduced laser surface texturing to reduce the friction coefficient between guides and magnetic tape. The surface features enhance the formation of an air bearing and hence, reduce the friction coefficient.


Author(s):  
Jin Wang ◽  
Nickolas Vlahopoulos ◽  
Zissimos P. Mourelatos ◽  
Omidreza Ebrat ◽  
Kumar Vaidyanathan

This paper presents the development of surrogate models (metamodels) for evaluating the bearing performance in an internal combustion engine. The metamodels are employed for performing probabilistic analyses for the engine bearings. The metamodels are developed based on results from a simulation solver computed at a limited number of sample points, which sample the design space. An integrated system-level engine simulation model, consisting of a flexible crankshaft dynamics model and a flexible engine block model connected by a detailed hydrodynamic lubrication model, is employed in this paper for generating information necessary to construct the metamodels. An optimal symmetric Latin hypercube algorithm is utilized for identifying the sampling points based on the number and the range of the variables that are considered to vary in the design space. The development of the metamodels is validated by comparing results from the metamodels with results from the actual simulation models over a large number of evaluation points. Once the metamodels are established they are employed for performing probabilistic analyses. The initial clearance between the crankshaft and the bearing at each main bearing and the oil viscosity comprise the random variables in the probabilistic analyses. The maximum oil pressure and the percentage of time (the time ratio) within each cycle that a bearing operates with oil film thickness less than a user defined threshold value at each main bearing constitute the performance variables of the system. The availability of the metamodels allows comparing the performance of several probabilistic methods in terms of accuracy and computational efficiency. A useful insight is gained by the probabilistic analysis on how variability in the bearing characteristics affects its performance.


2020 ◽  
Vol 12 (6) ◽  
pp. 168781402093750
Author(s):  
Hao Dong ◽  
Jianwen Zhang ◽  
Libang Wang

In order to study the influence of tooth surface friction on the non-linear bifurcation characteristics of multi-clearance gear drive system, a 6 degree-of-freedom bending torsional coupled vibration model was established. The time-varying mesh stiffness, backlash, support clearance and damping were considered comprehensively in this non-linear vibration model. Loaded tooth contact analysis was used to calculate the time-varying mesh stiffness. Based on the elasto-hydrodynamic lubrication, the time-varying friction coefficient was calculated. Runge–Kutta numerical method was used to solve the dimensionless dynamic differential equation. Using phase diagram, Poincaré diagram, time history diagram, and spectrum diagram, the influence of tooth surface friction on bifurcation characteristics was studied. The results show that the system undergoes a change from 1-periodic motion, multi-periodic motion, to chaotic motion through bifurcation and catastrophe when the speed changes independently. When the friction coefficient of tooth surface changes from 0, 0.05 to 0.09, the chaotic motion of the system is suppressed. Similarly, with the increase in tooth friction, the chaotic motion characteristics are suppressed. Tooth surface friction is the main factor affecting chaotic motion. With the increase in friction coefficient of tooth surface, the chaos characteristic does not change obviously and the vibration amplitude decreases slightly.


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