Effect of Partial Substitution of Fine Aggregate with Copper Slag on Mechanical and Durability of High Performance Concrete-A Review

Author(s):  
Rizwan Ahmad Khan ◽  

The challenge before the construction industry is to meet the demand of the efficient and economically viable construction materials posed by the huge infrastructural needs. Many nations are observing an expeditious growth in the field of construction necessitating the utilization of natural reserves for the expansion of infrastructure. This expansion is giving a warning to available reserves of nature. The natural ingredients, fine aggregates and coarse aggregate constitute more than 70% volume of the concrete. The availability of these resources is decreasing at a very high pace. In fact due to the severe problem with the availability of natural sand, the construction industry is faced with the pressing need to consider available options to lessen the reliance on natural aggregates. Copper slag being a waste material, can be used as an option for fine aggregates. The substitution of fine aggregate from nature with waste materials from industries such as copper slag offers economic and technical dominance, which are of pronounced significance in the present scenario. This study is, based on the critical review of the development of High Performance Concrete (HPC) by replacing fine aggregate with copper slag by observing various other researches and reviews. The key intent of this paper is to closely look at the copper slag utility as an unconventional material to be used as a substitute of fine aggregate and its effect on mechanical and durability parameters of HPC.

Author(s):  
Rizwan Ahmad Khan ◽  

This paper investigates the fresh and durability properties of the high-performance concrete by replacing cement with 15% Silica fume and simultaneously replacing fine aggregates with 25%, 50%, 75% and 100% copper slag at w/b ratio of 0.23. Five mixes were analysed and compared with the standard concrete mix. Fresh properties show an increase in the slump with the increase in the quantity of copper slag to the mix. Sorptivity, chloride penetration, UPV and carbonation results were very encouraging at 50% copper slag replacement levels. Microstructure analysis of these mixes shows the emergence of C-S-H gel for nearly all mixes indicating densification of the interfacial transition zone of the concrete.


2015 ◽  
Vol 1129 ◽  
pp. 523-529 ◽  
Author(s):  
A. Rodríguez ◽  
Pablo Luis Campos ◽  
J. Garabito ◽  
Juan García ◽  
Isabel Santamaría

A high-performance concrete design is presented that incorporates powdered polyester resin waste as a fine aggregate material in partial substitution of sand, with additions of both a superplasticizer based on carboxylic ethers and silica fume. The potential application of the powdered polyester resin and its properties as an aggregate are both analysed as well as the mechanical behaviour, in both the fresh and the hardened states, of the concrete. Both the flexural and the compressive strength of the concrete were shown to depend on the amount of waste used in substitution of the sand. The results of the research show that the designed concrete reaches the resistances of a high performance concrete with values ​​above 50 MPa. On the other hand, the rest of its properties are equivalents, both in the fresh and hardened state, proportional to the amount of powdered polyester resin that is added. However, to achieve this, the use of superplasticizers additives and admixtures of silica fume is necessary.


2015 ◽  
Vol 77 ◽  
pp. 233-240 ◽  
Author(s):  
P.S. Ambily ◽  
C. Umarani ◽  
K. Ravisankar ◽  
Prabhat Ranjan Prem ◽  
B.H. Bharatkumar ◽  
...  

Concrete is a material which widely used in construction industry. The present investigation deals with the study of partial replacement of fine aggregate by Nylon Glass Granules in concrete. The fine aggregates are replaced by 0%, 10%, 20% and 30% by Nylon Glass Granules by volume of natural sand in M35 grade of concrete. Additionally, to increase the tensile strength of concrete 1% of Steel Fiber by volume of cement were added to all the mixes containing Nylon Glass Granules. The concrete produced by such ingredients were cured for 7 and 28 days to evaluate its hardened properties. The 28days hardened properties of concrete revealed that maximum strength is observed for the mix which possesses 20% replacement of fine aggregate by Nylon Glass Granules compared with the conventional concrete, thus it is said to be the optimum mix


Author(s):  
Wojciech Kubissa ◽  
Roman Jaskulski

In the article the possibility of using surface blast-cleaning waste (copper slag based) as a replacement of fine aggregate in high performance concrete manufacturing was presented. Concrete with w/c ratio 0.45 and 360 kg/m3 dosage of cements: CEM I 42.5R, CEM II/B-V 42.5N and CEM III/A 42.5N was tested. The consistency measured in table flow test was assumed as 420 ± 30 mm so superplasticizer was used. The replacement rate of the fine aggregate 0–2 mm with the copper slag (CS) waste was 66 %. Concrete mixtures with sand served as reference. The performed tests focused on: compressive and tensile strength (both after 28 days), sorptivity, free water absorption capacity, Torrent air permeability, and chloride ingress depth after salt fog treatment. A freeze resistance test was also carried out according to PN-B-06265. The obtained results showed that the strength and some other tested properties of concrete mixtures with copper slag waste were similar or better than those of the mixtures with sand. The results of the tests indicate that the concrete with copper slag waste is more tight than the concrete with sand and therefore is more durable.


2022 ◽  
Vol 961 (1) ◽  
pp. 012024
Author(s):  
Abdulrasool Thamer Abdulrasool ◽  
Noor R. Kadhim ◽  
Safaa S. Mohammed ◽  
Ahmed Abdulmueen Alher

Abstract Concrete curing is one of the most significant factors in the development of compressive strength, and a high temperature difference during curing may reduce strength. The microcracks created in the concrete as a result of the constant temperature change cause this exudation. Internal curing has become popular for decreasing the risk of early-age cracking in high-performance concrete by limiting autogenous shrinkage (HPC). This study looks at the effectiveness of internal wet curing offered by a new kind of aggregate called “recycled waste porous ceramic fine aggregates”. The evolution of measured mechanical characteristics is examined on three distinct HPCs, both with and without internal curing materials. Ceramic fine aggregates were used to replace two different quantities of regular weight fine aggregate. Ceramic fine aggregates were shown to be quite beneficial for internal cure. It has been discovered that incorporating 20% ceramic fine aggregates into HPC improves the properties of the material, resulting in low internal stress and a large improvement in compressive strength. It should be emphasized that, unlike some traditional lightweight aggregates, no loss in compressive strength has been seen for the various quantities of ceramic fine aggregates introduced at either early or later ages.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5353
Author(s):  
Khaled A. Eltawil ◽  
Mohamed G. Mahdy ◽  
Osama Youssf ◽  
Ahmed M. Tahwia

Experimental work was carried out to study new fine aggregate shielding construction materials, namely black sand (BS). The BS effect on the mechanical, durability, and shielding characteristics of heavyweight high-performance concrete (HWHPC) was evaluated. This study aimed at improving various HWHPC properties, concertedly. Fifteen mixtures of HWHPC were made, with various variables, including replacing 10% and 15% of the cement with fly ash (FA) and replacing normal sand by BS at various contents (15%, 30%, 45%, 60%, 75%, and 100%). The test specimens were subjected to various exposure conditions, including elevated temperatures, which ranged from 250 °C to 750 °C, for a duration of 3 h; magnesium sulfate (MS) exposure; and gamma-ray exposure. The effects of elevated temperature and sulfate resistance on concrete mass loss were examined. The results revealed that BS is a promising shielding construction material. The BS content is the most important factor influencing concrete compressive strength. Mixes containing 15% BS demonstrated significantly better strength compared to the control mixes. Exposure to 250 °C led to a notable increase in compressive strength. BS showed a significant effect on HWHPC fire resistance properties, especially at 750 °C and a significant linear attenuation coefficient. Using 10% FA with 15% BS was the most effective mixing proportion for improving all HWHPC properties concertedly, especially at greater ages.


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