scholarly journals Simulations of Hot-Gas Flow in Internally Cooled Cascade of Turbine Vanes

2019 ◽  
Vol 26 (2) ◽  
pp. 151-158
Author(s):  
Janusz Sznajder

Abstract An experiment in cooling of gas turbine nozzle guide vanes was modelled numerically with a conjugate viscous-flow and solid-material heat conduction solver. The nozzle vanes were arranged in a cascade and operated in high-pressure, hot-temperature conditions, typical for first turbine stage in a flow of controlled-intensity, artificially-generated turbulence. The vane cooling was internal, accomplished by 10 channels in each vane with cooling-air flow. Numerical simulations of the experiment were conducted applying two turbulence models of the k-omega family: k-omega-SST and Transition SST implemented in the ANSYS Fluent solver. Boundary conditions for the simulations were set based on conditions of experiment: total pressures and total temperature on inlet to cascade, static pressure on the outlet of the cascade and heat flux on the surface of cooling channels. The values of heat flux on the surface of cooling channels were evaluated based on Nusselt numbers obtained from experiment and varied in time until steady-state conditions were obtained. Two test cases, one with subcritical outlet flow, and another one, with supercritical outlet flow were simulated. The result of experiment – distributions of pressure, surface temperature, and heat transfer coefficients on the vane external surface were compared to results of numerical simulations. Sensitivity of the vane surface temperatures and heat transfer coefficients to turbulence models and to boundary-condition values of parameters of turbulence models: turbulence energy and specific dissipation of turbulence energy was also studied.

Author(s):  
H Long ◽  
A A Lord ◽  
D T Gethin ◽  
B J Roylance

This paper investigates the effects of gear geometry, rotational speed and applied load, as well as lubrication conditions on surface temperature of high-speed gear teeth. The analytical approach and procedure for estimating frictional heat flux and heat transfer coefficients of gear teeth in high-speed operational conditions was developed and accounts for the effect of oil mist as a cooling medium. Numerical simulations of tooth temperature based on finite element analysis were established to investigate temperature distributions and variations over a range of applied load and rotational speed, which compared well with experimental measurements. A sensitivity analysis of surface temperature to gear configuration, frictional heat flux, heat transfer coefficients, and oil and ambient temperatures was conducted and the major parameters influencing surface temperature were evaluated.


1999 ◽  
Author(s):  
Wayne N. O. Turnbull ◽  
Patrick H. Oosthuizen

Abstract A new experimental technique has been developed that permits the determination of local surface heat transfer coefficients on surfaces without requirement for calibration of the temperature-sensing device. The technique uses the phase delay that develops between the surface temperature response and an imposed periodic surface heat flux. This phase delay is dependent upon the thermophysical properties of the model, the heat flux driving frequency and the local heat transfer coefficient. It is not a function of magnitude of the local heat flux. Since only phase differences are being measured there is no requirement to calibrate the temperature sensor, in this instance a thermochromic liquid crystal. Application of a periodic surface heat flux to a flat plate resulted in a surface colour response that was a function of time. This response was captured using a standard colour CCD camera and the phase delay angles were determined using Fourier analysis. Only the 8 bit G component of the captured RGB signal was required, there being no need to determine a Hue value. From these experimentally obtained phase delay angles it was possible to determine heat transfer coefficients that compared well with those predicted using a standard correlation.


Author(s):  
Koichi Araga ◽  
Keisuke Okamoto ◽  
Keiji Murata

This paper presents an experimental investigation of the forced convective boiling of refrigerant HCFC123 in a mini-tube. The inner diameters of the test tubes, D, were 0.51 mm and 0.30 mm. First, two-phase frictional pressure drops were measured under adiabatic conditions and compared with the correlations for conventional tubes. The frictional pressure drop data were lower than the correlation for conventional tubes. However, the data were qualitatively in accord with those for conventional tubes and were correlated in the form φL2−1/Xtt. Next, heat transfer coefficients were measured under the conditions of constant heat flux and compared with those for conventional tubes and for pool boiling. The heat transfer characteristics for mini-tubes were different from those for conventional tubes and quite complicated. The heat transfer coefficients for D = 0.51 mm increased with heat flux but were almost independent of mass flux. Although the heat transfer coefficients were higher than those for a conventional tube with D = 10.3 mm and for pool boiling in the low quality region, they decreased gradually with increasing quality. The heat transfer coefficients for D = 0.30 mm were higher than those for D = 0.51 mm and were almost independent of both mass flux and heat flux.


1981 ◽  
Vol 103 (4) ◽  
pp. 705-714 ◽  
Author(s):  
J. C. Biery

A new method is presented to predict heat transfer coefficients for gas flow normal to smooth and finned tube tanks with triangular pitch. A transformation from the actual tube bank to an equivalent equilateral triangular pitch infinite smooth tube bank (ETP-I-STB) is made. A function of Ch(Ch = NSTNPR2/3NRe0.4) versus (Xt D0)Δ, ratio of transverse pitch to tube diameter for the ETP-I-STB, was developed. The Ch for the equivalent ETP-I-STP then applies to the actual tube bank. The method works with circular finned tubes, smooth tubes, continuous finned tubes, and segmented finned tubes with any triangular pitch. Also, fair predictions were made for in-line tubes with high Reynolds numbers.


1996 ◽  
Vol 118 (1) ◽  
pp. 21-26 ◽  
Author(s):  
David Copeland

Experimental measurements of multiple nozzle submerged jet array impingement single-phase and boiling heat transfer were made using FC-72 and 1 cm square copper pin fin arrays, having equal width and spacing of 0.1 and 0.2 mm, with aspect ratios from 1 to 5. Arrays of 25 and 100 nozzles were used, with diameters of 0.25 to 1.0 mm providing nozzle area from 5 to 20 mm2 (5 to 20% of the heat source base area). Flow rates of 2.5 to 10 cm3/s (0.15 to 0.6 l/min) were studied, with nozzle velocities from 0.125 to 2 m/s. Single nozzles and smooth surfaces were also evaluated for comparison. Single-phase heat transfer coefficients (based on planform area) from 2.4 to 49.3 kW/m2 K were measured, while critical heat flux varied from 45 to 395 W/cm2. Correlations of the single-phase heat transfer coefficient and critical heat flux as functions of pin fin dimensions, number of nozzles, nozzle area and liquid flow rate are provided.


Author(s):  
H. A. El-Husayni ◽  
M. E. Taslim ◽  
D. M. Kercher

An experimental investigation was conducted to determine the effects of variations in wall thermal boundary conditions on local heat transfer coefficients in stationary and orthogonally rotating smooth wall and two opposite-wall turbulated square channels. Results were obtained for three distributions of uniform wall heat flux: asymmetric, applied to the primary wall only; symmetric, applied to two opposite walls only; and fully-symmetric, applied to all four channel walls. Measured stationary and rotating smooth channel average heat transfer coefficients at channel location L/Dh = 9.53 were not significantly sensitive to wall heat flux distributions. Trailing side heat transfer generally increased with Rotation number whereas the leading wall results showed a decreasing trend at low Rotation numbers to a minimum and then an increasing trend with further increase in Rotation number. The stationary turbulated wall heat transfer coefficients did not vary markedly with the variations in wall heat flux distributions. Rotating leading wall heat transfer decreased with Rotation number and showed little sensitivity to heat flux distributions except for the fully-symmetric heated wall case at the highest Reynolds number tested. Trailing wall heat transfer coefficients were sensitive to the thermal wall distributions generally at all Reynolds numbers tested and particularly with increasing Rotation number. While the asymmetric case showed a slight deficit in trailing wall heat transfer coefficients due to rotation, the symmetric case indicated little change whereas the fully-symmetric case exhibited an enhancement.


Vestnik MEI ◽  
2021 ◽  
pp. 19-26
Author(s):  
Valentin S. Shteling ◽  
◽  
Vladimir V. Ilyin ◽  
Aleksandr T. Komov ◽  
Petr P. Shcherbakov ◽  
...  

The effectiveness of stabilizing the surface temperature by a dispersed coolant flow is experimentally studied on a bench simulating energy intensive elements of thermonuclear installations A test section in which the maximum heat flux density can be obtained when being subjected to high-frequency heating was developed, manufactured, and assembled. The test section was heated using a VCh-60AV HF generator with a frequency of not lower than 30 kHz. A hydraulic nozzle with a conical insert was used as the dispersing device. Techniques for carrying out an experiment on studying a stationary heat transfer regime and for calculating thermophysical quantities were developed. The experimental data were obtained in the stationary heat transfer regime with the following range of coolant operating parameters: water pressure equal to 0.38 MPa, water mass flow rate equal to 5.35 ml/s, and induction heating power equal to 6--19 kW. Based on the data obtained, the removed heat flux density and the heat transfer coefficients were calculated for each stationary heat transfer regime. The dependences of the heat transfer coefficient on the removed heat flux density and of the removed heat flux density on the temperature difference have been obtained. High values of heat transfer coefficients and heat flux density at a relatively low coolant flow rate were achieved in the experiments.


Author(s):  
Lindsey V. Randle ◽  
Brian M. Fronk

Abstract In this study, we use infrared thermography to calculate local heat transfer coefficients of top and bottom heated flows of near-critical carbon dioxide in an array of parallel microchannels. These data are used to evaluate the relative importance of buoyancy for different flow arrangements. A Joule heated thin wall made of Inconel 718 applies a uniform heat flux either above or below the horizontal flow. A Torlon PAI test section consists of three parallel microchannels with a hydraulic diameter of 923 μm. The reduced inlet temperature (TR = 1.006) and reduced pressure (PR = 1.03) are held constant. For each heater orientation, the mass flux (520 kgm−2s−2 ≤ G ≤ 800 kgm−2s−2) and heat flux (4.7 Wcm−2 ≤ q″ ≤ 11.1 Wcm−2) are varied. A 2D resistance network analysis method calculates the bulk temperatures and heat transfer coefficients. In this analysis, we divide the test section into approximately 250 segments along the stream-wise direction. We then calculate the bulk temperatures using the enthalpy from the upstream segment, the heat flux in a segment, and the pressure. To isolate the effect of buoyancy, we screen the data to omit conditions where flow acceleration may be important or where relaminarization may occur. In the developed region of the channel, there was a 10 to 15 percent reduction of the local heat transfer coefficients for the upward heating mode compared to downward heating with the same mass and heat fluxes. Thus buoyancy effects should be considered when developing correlations for these types of flow.


Author(s):  
Tobias Krille ◽  
Stefan Retzko ◽  
Rico Poser ◽  
Jens von Wolfersdorf

Abstract The transient Thermochromic Liquid Crystal (TLC) method is applied to determine the distribution of the local heat transfer coefficients using a configuration with parallel cooling channels at an engine relevant Reynolds number. The rectangular channels with a moderate aspect ratio and a high length-to-diameter ratio are equipped with one-sided oblique ribs with high blockage, which is a promising configuration for turbine near wall cooling applications. In this arrangement, the three inner channels should experience same flow and thermal conditions. Numerical simulations are performed to substantiate this assumption. The symmetric single channels are sprayed with narrowband TLC with various indication temperatures. Multiple experiments were conducted. All start at ambient conditions before the fluid is heated up to several temperatures between 46°C and 73°C. The results show that the determined local heat transfer coefficients and therefore the Nusselt numbers vary significantly for the different experimental conditions especially at locations of high heat transfer coefficient behind the ribs. A simplified procedure with respect to measurement uncertainties is applied to enable an easy and fast valuation on the data quality. This might be used within the data reduction analysis for such experiments directly. The approach is illustrated using the obtained experimental data.


Author(s):  
M. W. Alnaser ◽  
K. Spindler ◽  
H. Mu¨ller-Steinhagen

A test rig was constructed to investigate flow boiling in an electrically heated horizontal mini-channel array. The test section is made of copper and consists of twelve parallel mini-channels. The channels are 1 mm deep, 1 mm wide and 250 mm long. The test section is heated from underneath with six cartridge heaters. The channels are covered with a glass plate to allow visual observations of the flow patterns using a high-speed video-camera. The wall temperatures are measured at five positions along the channel axis with two resistance thermometers in a specified distance in heat flow direction. Local heat transfer coefficients are obtained by calculating the local heat flux. The working fluids are deionised water and ethanol. The experiments were performed under near atmospheric pressure (0.94 bar to 1.2 bar absolute). The inlet temperature was kept constant at 20°C. The measurements were taken for three mass fluxes (120; 150; 185 kg/m2s) at heat fluxes from 7 to 375 kW/m2. Heat transfer coefficients are presented for single phase forced convection, subcooled and saturated flow boiling conditions. The heat transfer coefficient increases slightly with rising heat flux for single phase flow. A strong increase is observed in subcooled flow boiling. At high heat flux the heat transfer coefficient decreases slightly with increasing heat flux. The application of ethanol instead of water leads to an increase of the surface temperature. At the same low heat flux flow boiling heat transfer occurs with ethanol, but in the experiments with water single phase heat transfer is still dominant. It is because of the lower specific heat capacity of ethanol compared to water. There is a slight influence of the mass flux in the investigated parameter range. The pictures of a high-speed video-camera are analysed for the two-phase flow-pattern identification.


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