scholarly journals Preloaded Bolted Joint Made with a Single Row of Fasteners

2020 ◽  
Vol 70 (1) ◽  
pp. 143-146
Author(s):  
Welch Michael
Keyword(s):  
Finite Element ◽  
Structural Integrity ◽  
Technical Note ◽  
Bolted Joint ◽  
Classical Analysis ◽  
Validation Process ◽  
Single Row ◽  
Analysis Process ◽  
Practical Design ◽  
Out Of Plane

AbstractThe purpose of this technical note is to present a method of analysis of a joint made using a single row of bolts, typical of a bolts around the edge of a closure plat or a simple bracket. Classical analysis methods are applied to the joint subjected to combinations of both in-plane and out-of-plane loads and moments. An analysis of loads and stresses in a single bolt is developed. The note brings together a number of concepts and links them into a practical design analysis process that is applicable for many cases of joints made with a single bolt or a single line of bolts and are adequate to demonstrate the structural integrity of the joint. In some cases finite element methods may be more appropriate, and the methods discussed can be used in the validation process.

scholarly journals A Paradigm for the Analysis of Preloaded Bolted Joints

2019 ◽  
Vol 69 (1) ◽  
pp. 143-152 ◽  
Author(s):  
Michael Welch
Keyword(s):  
Structural Integrity ◽  
Bolted Joints ◽  
Classical Analysis ◽  
Validation Process ◽  
Design Standards ◽  
Analysis Process ◽  
Practical Design ◽  
Out Of Plane ◽  
Joint Interpretation ◽  
External Loads

AbstractThe purpose of this paper is to present a paradigm, or guide, to the analysis of preloaded bolted joints made using multiple bolts. Classical analysis methods are applied to the interaction of the joint elements subjected to combinations of both in-plane and out-of-plane loads and moments. The distribution of the external loads and moments within the preloaded joint is determined in relationship to individual bolts. An analysis of loads and stresses in individual bolts and dowels along with flange bending and thread shear in tapped or threaded holes is developed. The article brings together a number of concepts and links them into a practical design analysis process that is applicable for many cases of preloaded bolted joints and are adequate to demonstrate the structural integrity of each element of the joint. Interpretation of results, within the context of design standards, is provided. In some cases finite element methods may be more appropriate, and the methods discussed can be used in the validation process.

Numerical Study of an Impusively Loaded Vessel Containing Double Versus Single Closure Bolt Patterns

2017 ◽  
Author(s):  
Joseph E. D. Hess
Keyword(s):  
Finite Element ◽  
Structural Integrity ◽  
Numerical Study ◽  
Axial Loading ◽  
Element Model ◽  
Pressure Vessels ◽  
Bolted Joint ◽  
Single Row ◽  
Asme Code ◽  
Calculation Results

Impulsively loaded pressure vessels are often closed using a bolted joint configured in a double staggered row pattern. The bolted joint design must maintain the placement of the vessel opening covers to support the structural integrity of the shell and also provide the necessary preload of sealing surfaces for leak prevention. Good design practice suggests configuring tensile loaded bolted joints with a double rows pattern in order to minimize prying against the bolt head induced by localized moments. Double bolt row patterns allow moments induced by load offsets to be reacted through contact of the faying surfaces of the bolted members and if separation occurs by differential axial loading of the two bolt rows. This acts to reduce direct prying of the mated members against the bolt heads. Material cost and operational time savings could be realized if a single bolt row design with acceptable performance was implemented. In this paper a detailed finite element model is described and calculation results are presented for two vessel configurations subjected to an impulsive load; a double staggered 64 bolt pattern and a single row 32 bolt pattern. Finite element results are compared to each other and to the rules of ASME Code Case 2564 in Section VIII, Division 3. Special attention is given to the loading induced in the bolts and to the relative deflection of faying surfaces containing seals. It will be shown that reducing the bolt count per opening from 64 to 32 results in increased peak response of the bolts, seal opening gaps, and shell. Nonetheless a single row bolt pattern does appear feasible and within the bounds of the Code Case.

Hyper-Can: An Automated Design and Analysis Tool for Packaging-Specific Applications

1994 ◽  
Author(s):  
Nila D. Bhakuni ◽  
Robert E. Dick ◽  
Kurt A. Beiter
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Structural Integrity ◽  
Analysis Tool ◽  
Structural Constraints ◽  
Element Analysis ◽  
Volume Calculation ◽  
Analysis Process ◽  
Standard Design ◽  
Metal Volume

Abstract The objective of beverage and food can design is to minimize cost while maintaining structural integrity. The package must satisfy requirements of internal pressure, drop pressure, and axial column load. Finite element analysis allows the designer to examine these structural constraints before prototypes are created so a larger design space can be examined in a shorter time. Hyper-Can was created as a tool in the Macintosh environment to automate the design and analysis process and reduce the design cycle time in a user-friendly way. Hyper-Can contains templates or families of designs of standard beverage and food can ends and bodies that calculate geometric information for finite element analysis pre-processing and fill and metal volume calculation using external Fortran code. Hyper-Can allows the designer to manipulate a standard design from the conceptual stage to analysis utilizing a simple graphical interface on the Macintosh.

An Understanding of Stress and Pretension Behavior of Aero Engine Rotor Bolted Joint

2021 ◽  
Author(s):  
Venkateshwarlu Mogullapally ◽  
Shine Jyoth ◽  
Sanju Kumar ◽  
Rashmi Rao ◽  
Rajeevalochanam B. A.
Keyword(s):  
Finite Element ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Structural Integrity ◽  
Dissimilar Materials ◽  
Bolted Joints ◽  
Working Environment ◽  
Bolted Joint ◽  
3D Finite Element ◽  
Nonlinear Stress

Abstract Bolted joints in gas turbines are used commonly to connect the parts of dissimilar materials to facilitate assembly, dis-assembly, and also to achieve modularity for advanced aero engines. In gas turbine engine, there are many rotating and stationary parts that are subjected to an extreme working environment. Bolted joints should have sufficient strength to support the mating parts such as safety critical fan/turbine discs, drums, and shaft assembly. Bolted joints are designed to avoid flange separation and slippage. This paper attempts to understand the challenges faced in designing a typical fan disc rotor plain flange type bolted assembly and structural integrity aspects under various thermo-mechanical operating loads. The understanding of stiffness of the bolt and joint members is necessary to evaluate the performance of the joint assembly. Based on literature, different approaches are used for estimating member stiffness to compare with finite element results. The effect of external loads such as thermo-mechanical loads on pretension behavior of bolted joint is studied with the help of standard commercial software platform ANSYS. Bolted joint preload loss has been assessed via the standard analytical method and validated with 3D finite element approach. This paper enables designer a quick understanding of rotor bolted joint behavior for finalization of gas turbine rotor layout, before going into complex and time consuming 3D finite element modelling and nonlinear stress analysis.

Application of a Discrete Mesoscopic Finite Element Approach to Investigate the Bending and Folding of Fiber-Reinforced Composite Materials during the Manufacturing Process

2014 ◽  
Vol 611-612 ◽  
pp. 324-331
Author(s):  
Lisa M. Dangora ◽  
James Sherwood ◽  
Cynthia Mitchell
Keyword(s):  
Finite Element ◽  
Manufacturing Process ◽  
Structural Integrity ◽  
Plane Waves ◽  
Element Model ◽  
Simulation Tool ◽  
Fiber Reinforced ◽  
Molding Process ◽  
Reinforced Composite ◽  
Out Of Plane

During the manufacturing of fabric-reinforced composite parts using a matched-die compression molding process or liquid composite molding, the fabric may experience local in-plane compressive loads that cause out-of-plane deformations. The waves that result from this outofplane motion can lead to the formation of resin rich pockets (during the infusion stage of a dry fabric) or they may be forced down into a fold by the tooling. Defects such as resin-rich pockets and folds compromise the structural integrity of the formed composite part. Therefore, it is valuable to have a simulation tool that can accurately capture the fabric bending properties and predict the locations where waves or folds are likely to occur as a result of the manufacturing process. The tool can then be used to investigate changes in the forming parameters such that the development of such defects can be mitigated. A hybrid finite element model used with a discrete mesoscopic approach captures the behavior of continuous fiber-reinforced fabrics where the fabric yarn is represented by beam elements and the shear behavior is implemented in shell elements. User-defined material subroutines describe the mechanical behavior of the beams and shells for their respective contributions to the overall fabric behavior. Simulations are used to demonstrate the ability of the modeling approach to predict the amplitude and curvature of out-of-plane waves. The simulation results are compared with experimental data to show the accuracy of the modeling. Additional models are presented to demonstrate the capability of the simulation tool to capture fabric folding.

Representation of bolted joints in a structure using finite element modelling and model updating

2020 ◽  
Vol 14 (3) ◽  
pp. 7141-7151 ◽  
Author(s):  
R. Omar ◽  
M. N. Abdul Rani ◽  
M. A. Yunus
Keyword(s):  
Finite Element ◽  
Dynamic Behaviour ◽  
Model Updating ◽  
Complex Structure ◽  
Bolted Joints ◽  
Model Parameters ◽  
Fe Model ◽  
Bolted Joint ◽  
Fe Modelling ◽  
Joint Structure

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.

Interactive Graphics for the Analysis of Tires

1985 ◽  
Vol 13 (3) ◽  
pp. 127-146 ◽  
Author(s):  
R. Prabhakaran
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Approximate Solutions ◽  
Interactive Graphics ◽  
Element Analysis ◽  
Analysis Process ◽  
Physical Problems ◽  
The Finite Element Analysis ◽  
Analysis Computer ◽  
Discretization Technique

Abstract The finite element method, which is a numerical discretization technique for obtaining approximate solutions to complex physical problems, is accepted in many industries as the primary tool for structural analysis. Computer graphics is an essential ingredient of the finite element analysis process. The use of interactive graphics techniques for analysis of tires is discussed in this presentation. The features and capabilities of the program used for pre- and post-processing for finite element analysis at GenCorp are included.

Tire Bead Overheating in Urban Buses and Trucks Using Drum Brake Systems

1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier
Keyword(s):  
Heat Transfer ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Energy ◽  
Structural Integrity ◽  
Experimental Temperature ◽  
Temperature Profiles ◽  
Element Analysis ◽  
Drum Brake ◽  
Fea Model

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.

scholarly journals Potential and limitations of finite element modelling in assessing structural integrity of coralline algae under future global change

2015 ◽  
Vol 12 (19) ◽  
pp. 5871-5883 ◽  
Author(s):  
L. A. Melbourne ◽  
J. Griffin ◽  
D. N. Schmidt ◽  
E. J. Rayfield
Keyword(s):  
Climate Change ◽  
Finite Element ◽  
Structural Integrity ◽  
Geometric Model ◽  
Algal Growth ◽  
Coralline Algae ◽  
Rocky Shores ◽  
Element Analysis ◽  
Scan Data ◽  
The Impact

Abstract. Coralline algae are important habitat formers found on all rocky shores. While the impact of future ocean acidification on the physiological performance of the species has been well studied, little research has focused on potential changes in structural integrity in response to climate change. A previous study using 2-D Finite Element Analysis (FEA) suggested increased vulnerability to fracture (by wave action or boring) in algae grown under high CO2 conditions. To assess how realistically 2-D simplified models represent structural performance, a series of increasingly biologically accurate 3-D FE models that represent different aspects of coralline algal growth were developed. Simplified geometric 3-D models of the genus Lithothamnion were compared to models created from computed tomography (CT) scan data of the same genus. The biologically accurate model and the simplified geometric model representing individual cells had similar average stresses and stress distributions, emphasising the importance of the cell walls in dissipating the stress throughout the structure. In contrast models without the accurate representation of the cell geometry resulted in larger stress and strain results. Our more complex 3-D model reiterated the potential of climate change to diminish the structural integrity of the organism. This suggests that under future environmental conditions the weakening of the coralline algal skeleton along with increased external pressures (wave and bioerosion) may negatively influence the ability for coralline algae to maintain a habitat able to sustain high levels of biodiversity.

scholarly journals Characterization of Mechanical Heterogeneity in Dissimilar Metal Welded Joints

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4145
Author(s):  
He Xue ◽  
Zheng Wang ◽  
Shuai Wang ◽  
Jinxuan He ◽  
Hongliang Yang
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Welded Joints ◽  
Structural Integrity ◽  
Material Interfaces ◽  
Mechanical Heterogeneity ◽  
Finite Element Software ◽  
Dissimilar Metal ◽  
Stress Changes

Dissimilar metal welded joints (DMWJs) possess significant localized mechanical heterogeneity. Using finite element software ABAQUS with the User-defined Material (UMAT) subroutine, this study proposed a constitutive equation that may be used to express the heterogeneous mechanical properties of the heat-affected and fusion zones at the interfaces in DMWJs. By eliminating sudden stress changes at the material interfaces, the proposed approach provides a more realistic and accurate characterization of the mechanical heterogeneity in the local regions of DMWJs than existing methods. As such, the proposed approach enables the structural integrity of DMWJs to be analyzed in greater detail.

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