Improving the Directional Behavior of PDC Bits Affected by Stick-Slip: A Statistical Approach

2021 ◽  
Author(s):  
Sébastien Reboul ◽  
Mohammad Al-Mulaifi ◽  
Ahmad Al-Othman ◽  
Atef Shata ◽  
Ibrahim Mohamed ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Statistical Approach ◽  
Optimized Design ◽  
Drill Bit ◽  
Torsional Vibrations ◽  
Directional Response ◽  
Stick Slip ◽  
Directional Stability ◽  
Pdc Bit ◽  
Drilling Operations

Abstract Torsional vibrations are a very common phenomenon affecting drilling operations by limiting efficiency, increasing the risk of downhole equipment failure and generating additional costs, particularly when their most severe form is encountered, the stick-slip. It is less known that torsional vibrations also strongly affect directional drilling operations reducing directional stability and tool face control. In this paper, the highly variable solicitation induced by torsional vibrations is addressed with a statistical approach. This approach, used successfully in Kuwait applications, resulted in an operational savings of 30% of the cost per foot over a panel of more than 15 runs analyzed. Steerability and directional stability is critical on directional wells, especially when using push-the-bit systems with PDC bit due to side force distributed unevenly over one bit revolution. Most of today bit design comparisons are made with an average steerability factor computed over one full revolution of the bit. The method described in this paper is going further in details and looks at the evolution of directional performance indicators within one bit revolution. With the help of a state-of-the-art 3D bit-rock interaction model, which simulates the drilling environment considering the drive system mechanism and both the drill bit and the hole being drilled as a set of 3D meshed surfaces, an accurate picture of the directional stability of the bit design is available. This approach is complemented by a statistical analysis which allows to simulate a multitude of input parameters combinations and to map the directional response of a bit design in a more robust way. Based on the results of the statistical analysis, an optimized design was selected and manufactured for a 12 ¼’-in. rotary steerable system (RSS) directional application known for having torsional vibration limitations. As revealed by the simulation results, this design was expected to exhibit a better directional stability than previous bit design iterations. This optimized design was run on RSS and positive displacement motor (PDM) assemblies and successfully drilled several wells in different fields of Kuwait operations ground. It experienced smooth and stable directional control while reducing the risk for torsional vibrations and resulted in tremendous reduction of the overall cost per foot. PDC bit selection and design process have considerably evolved in the last decade with the use of increasingly accurate simulations models. This paper presents the next step of evolution dedicated to delivering the best adapted solution to any given scenario by examining in greater detail the directional response of a drill bit.

Study of stick–slip suppression and robustness to parametric uncertainty in drill strings containing torsional vibration tool using sliding-mode control

2021 ◽  
pp. 146441932110452
Author(s):  
Jialin Tian ◽  
Jie Wang ◽  
Siqi Zhou ◽  
Yinglin Yang ◽  
Liming Dai
Keyword(s):  
Torsional Vibration ◽  
Complex Dynamics ◽  
Sliding Mode ◽  
Parametric Uncertainty ◽  
Drill String ◽  
Lumped Parameter Model ◽  
Drilling Process ◽  
Drill Bit ◽  
Stick Slip ◽  
Drilling Operations

Excessive stick–slip vibration of drill strings can cause inefficiency and unsafety of drilling operations. To suppress the stick–slip vibration that occurred during the downhole drilling process, a drill string torsional vibration system considering the torsional vibration tool has been proposed on the basis of the 4-degree of freedom lumped-parameter model. In the design of the model, the tool is approximated by a simple torsional pendulum that brings impact torque to the drill bit. Furthermore, two sliding mode controllers, U1 and U2, are used to suppress stick–slip vibrations while enabling the drill bit to track the desired angular velocity. Aiming at parameter uncertainty and system instability in the drilling operations, a parameter adaptation law is added to the sliding mode controller U2. Finally, the suppression effects of stick–slip and robustness of parametric uncertainty about the two proposed controllers are demonstrated and compared by simulation and field test results. This paper provides a reference for the suppression of stick–slip vibration and the further study of the complex dynamics of the drill string.

Torsional Vibrations and Nonlinear Dynamic Characteristics of Drill Strings and Stick-Slip Reduction Mechanism

2019 ◽  
Vol 14 (8) ◽  
Author(s):  
Jialin Tian ◽  
Genyin Li ◽  
Liming Dai ◽  
Lin Yang ◽  
Hongzhi He ◽  
...  
Keyword(s):  
Torsional Vibration ◽  
Nonlinear Dynamic ◽  
Drill String ◽  
Drilling Process ◽  
Drill Bit ◽  
Torsional Vibrations ◽  
Reduction Mechanism ◽  
Nonlinear Dynamic Model ◽  
Stick Slip ◽  
Research Results

Torsional stick–slip vibrations easily occur when the drill bit encounters a hard or a hard-soft staggered formation during drilling process. Moreover, serious stick–slip vibrations of the drill string is the main factor leading to low drilling efficiency or even causing the downhole tools failure. Therefore, establishing the stick–slip theoretical model, which is more consistent with the actual field conditions, is the key point for new drilling technology. Based on this, a new torsional vibration tool is proposed in this paper, then the multidegree-of-freedom torsional vibrations model and nonlinear dynamic model of the drill string are established. Combined with the actual working conditions in the drilling process, the stick–slip reduction mechanism of the drill string is studied. The research results show that the higher rotational speed of the top drive, smaller viscous damping of the drill bit, and smaller WOB (weight on bit) will prevent the stick–slip vibration to happen. Moreover, the new torsional vibration tool has excellent stick–slip reduction effect. The research results and the model established in this paper can provide important references for reducing the stick–slip vibrations of the drill string and improving the rock-breaking efficiency.

Investigation of PDC bit failure base on stick-slip vibration analysis of drilling string system plus drill bit

2018 ◽  
Vol 417 ◽  
pp. 97-109 ◽  
Author(s):  
Zhiqiang Huang ◽  
Dou Xie ◽  
Bing Xie ◽  
Wenlin Zhang ◽  
Fuxiao Zhang ◽  
...  
Keyword(s):  
Vibration Analysis ◽  
Drill Bit ◽  
Stick Slip ◽  
Drilling String ◽  
Pdc Bit

Preliminary Study on Stick-Slip in Drillstring With Analytical Model Expressed With Neutral Delay Differential Equation

2014 ◽  
Author(s):  
Tomoya Inoue ◽  
Tokihiro Katsui ◽  
Chang-Kyu Rheem ◽  
Zengo Yoshida ◽  
Miki Y. Matsuo
Keyword(s):  
Differential Equation ◽  
Analytical Model ◽  
Delay Differential Equation ◽  
Drill Bit ◽  
Neutral Delay ◽  
Stick Slip ◽  
Scientific Drilling ◽  
Neutral Delay Differential Equation ◽  
Delay Differential ◽  
Slip Phenomenon

Stick-slip is a major problem in offshore drilling because it may cause damage to the drill bit as well as crushing or grinding the sediment layer, which is crucial problem in scientific drilling because the purpose of the scientific drilling is to recover core samples from the layers. To mitigate stick-slip, first of all it is necessary to establish a model of the torsional motion of the drill bit and express the stick-slip phenomenon. Toward this end, the present study proposes a model of torsional waves propagating in a drillstring. An analytical model is developed and used to derive a neutral delay differential equation (NDDE), a special type of equation that requires time history, and an analytical model of stick-slip is derived for friction models between the drill bit and the layer as well as the rotation speed applied to the uppermost part of the drill string. In this study, the stick-slip model is numerically analyzed for several conditions and a time series of the bit motions is obtained. Based on the analytical results, the appearance of stick-slip and its severity are discussed. A small-scale model experiment was conducted in a water tank to observe the stick-slip phenomenon, and the result is discussed with numerical analysis. In addition, utilizing surface drilling data acquired from the actual drilling operations of the scientific drillship Chikyu, occurrence of stick-slip phenomenon is discussed.

Dynamic modeling, optimized design, and fabrication of a 2DOF piezo-actuated stick-slip mobile microrobot

2019 ◽  
Vol 133 ◽  
pp. 514-530 ◽  
Author(s):  
Navid Asmari Saadabad ◽  
Hamed Moradi ◽  
Gholamreza Vossoughi
Keyword(s):  
Dynamic Modeling ◽  
Optimized Design ◽  
Stick Slip

A Semi-Analytical Study of Stick-Slip Oscillations in Drilling Systems

2010 ◽  
Vol 6 (2) ◽  
Author(s):  
B. Besselink ◽  
N. van de Wouw ◽  
H. Nijmeijer
Keyword(s):  
Dynamic Analysis ◽  
Limit Cycle ◽  
Analytical Approach ◽  
String Model ◽  
Drill String ◽  
Axial Stiffness ◽  
Torsional Vibrations ◽  
Stick Slip ◽  
Rock Interaction ◽  
Stiffness And Damping

Rotary drilling systems are known to exhibit torsional stick-slip vibrations, which decrease drilling efficiency and accelerate the wear of drag bits. The mechanisms leading to these torsional vibrations are analyzed using a model that includes both axial and torsional drill string dynamics, which are coupled via a rate-independent bit-rock interaction law. Earlier work following this approach featured a model that lacked two essential aspects, namely, the axial flexibility of the drill string and dissipation due to friction along the bottom hole assembly. In the current paper, axial stiffness and damping are included, and a more realistic model is obtained. In the dynamic analysis of the drill string model, the separation in time scales between the fast axial dynamics and slow torsional dynamics is exploited. Therefore, the fast axial dynamics, which exhibits a stick-slip limit cycle, is analyzed individually. In the dynamic analysis of a drill string model without axial stiffness and damping, an analytical approach can be taken to obtain an approximation of this limit cycle. Due to the additional complexity of the model caused by the inclusion of axial stiffness and damping, this approach cannot be pursued in this work. Therefore, a semi-analytical approach is developed to calculate the exact axial limit cycle. In this approach, parametrized parts of the axial limit cycle are computed analytically. In order to connect these parts, numerical optimization is used to find the unknown parameters. This semi-analytical approach allows for a fast and accurate computation of the axial limit cycles, leading to insight in the phenomena leading to torsional vibrations. The effect of the (fast) axial limit cycle on the (relatively slow) torsional dynamics is driven by the bit-rock interaction and can thus be obtained by averaging the cutting and wearflat forces acting on the drill bit over one axial limit cycle. Using these results, it is shown that the cutting forces generate an apparent velocity-weakening effect in the torsional dynamics, whereas the wearflat forces yield a velocity-strengthening effect. For a realistic bit geometry, the velocity-weakening effect is dominant, leading to the onset of torsional vibrations.

scholarly journals Experimental Study on Axial Impact Mitigating Stick-Slip Vibration with a PDC Bit

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Yong Wang ◽  
Hongjian Ni ◽  
Yiliu (Paul) Tu ◽  
Ruihe Wang ◽  
Xueying Wang ◽  
...  
Keyword(s):  
Impact Force ◽  
Impact Load ◽  
Similarity Theory ◽  
Impact Frequency ◽  
Stick Slip ◽  
Axial Impact ◽  
Pdc Bit ◽  
Fluctuation Amplitude ◽  
Rotary Speed ◽  
The Impact

Stick-slip vibration reduces the drilling rate of penetration, causes early wear of bits, and threatens the safety of downhole tools. Therefore, it is necessary to study suppression methods of stick-slip vibration to achieve efficient and safe drilling. Field tests show that the use of downhole axial impactors is helpful to mitigate stick-slip vibration and improve rock-breaking efficiency. However, there are many deficiencies in the study of how axial impact load affects stick-slip vibration of a PDC bit. In this paper, based on the two-degrees-of-freedom spring-mass-damper model and similarity theory, a laboratory experiment device for suppressing stick-slip vibration of a PDC bit under axial impact load has been developed, and systematic experimental research has been carried out. The results show that the axial impact force can suppress the stick-slip vibration by reducing the amplitude of weight on bit and torque fluctuations and by increasing the main frequency of torque. The amplitude of impact force affects the choice of the optimal back-rake angle. The impact frequency is negatively correlated with the fluctuation amplitude of the rotary speed. When the impact frequency is greater than 100 Hz, the fluctuation amplitude of the rotary speed will not decrease.

scholarly journals Implementasi Penerapan Metode Kerja Kelompok Dalam Meningkatkan Hasil Belajar Siswa Pada Mata Pelajaran IPS Di SD Inpres Kampus IKIP Kota Makassar

2021 ◽  
Vol 5 (2) ◽  
pp. 369
Author(s):  
Shasliani Shasliani
Keyword(s):  
Statistical Analysis ◽  
Social Studies ◽  
Student Learning ◽  
Learning Outcomes ◽  
Group Work ◽  
Statistical Approach ◽  
Student Learning Outcomes ◽  
Emotional Involvement ◽  
Improving Student Learning ◽  
Descriptive Statistical Analysis

This study aims, namely, 1) to determine how the method of group work in social studies subjects at SD Inpres Kampus IKIP, 2) to determine whether the technique of group work affects improving student learning outcomes in social studies topics. The research was conducted using a quantitative statistical approach. The data collection techniques used were observation, questionnaires, interviews, and documentation. The data were analyzed using descriptive statistical analysis and quantitative statistical analysis. Based on the research results, it can be seen that 1) the application of group work methods in social studies subjects at SD Inpres Kampus IKIP Makassar city is in the "good" category with indicators of fostering interest and the ability to cooperate among students, increasing socio-emotional involvement of students and increasing attention on the process and results of the learning process, 2) the application of group work methods affects improving student learning outcomes in social studies subjects at SD Inpres IKIP Kampus, Makassar city.

Measurement of Mud Motor Back-Drive Dynamics, Associated Risks, and Benefits of Real-Time Detection and Mitigation Measures

2021 ◽  
pp. 1-19
Author(s):  
Junichi Sugiura ◽  
Steve Jones
Keyword(s):  
Rotation Speed ◽  
Pressure Sensors ◽  
Sensor Data ◽  
Depth Interval ◽  
Drill Bit ◽  
Motor Power ◽  
Stick Slip ◽  
Rate Of Penetration ◽  
The Past ◽  
Drive Dynamics

Summary North American shale drilling is a fast-paced environment where downhole drilling equipment is pushed to the limits for the maximum rate of penetration (ROP). Downhole mud motor power sections have rapidly advanced to deliver more horsepower and torque, resulting in different downhole dynamics that have not been identified in the past. High-frequency (HF) compact drilling dynamics recorders embedded in the drill bit, mud motor bit box, and motor top subassembly (top-sub) provide unique measurements to fully understand the reaction of the steerable-motor power section under load relative to the type of rock being drilled. Three-axis shock, gyro, and temperature sensors placed above and below the power section measure the dynamic response of power transfer to the bit and associated losses caused by back-drive dynamics. Detection of back-drive from surface measurements is not possible, and many measurement-while-drilling (MWD) systems do not have the measurement capability to identify the problem. Motor back-drive dynamics severity is dependent on many factors, including formation type, bit type, power section, weight on bit, and drillpipe size. The torsional energy stored and released in the drillstring can be high because of the interaction between surface rotation speed/torque output and mud motor downhole rotation speed/torque. Torsional drillstring energy wind-up and release results in variable power output at the bit, inconsistent rate of penetration, rapid fatigue on downhole equipment, and motor or drillstring backoffs and twistoffs. A new mechanism of motor back-drive dynamics caused by the use of an MWD pulser above a steerable motor has been discovered. HF continuous gyro sensors and pressure sensors were deployed to capture the mechanism in which a positive mud pulser reduces as much as one-third of the mud flow in the motor and bit rotation speed, creating a propensity for a bit to come to a complete stop in certain conditions and for the motor to rotate the drillstring backward. We have observed the backward rotation of a polycrystalline diamond compact (PDC) drill bit during severe stick-slip and back-drive events (−50 rev/min above the motor), confirming that the bit rotated backward for 9 milliseconds (ms) every 133.3 ms (at 7.5 Hz), using a 1,000-Hz continuous sampling/recording in-bit gyro. In one field test, multiple drillstring dynamics recorders were used to measure the motor back-drive severity along the drillstring. It was discovered that the back-drive dynamics are worse at the drillstring, approximately 1,110 ft behind the bit, than these measured at the motor top-sub position. These dynamics caused drillstring backoffs and twistoffs in a particular field. A motor back-drive mitigation tool was used in the field to compare the runs with and without the mitigation tool while keeping the surface drilling parameters nearly the same. The downhole drilling dynamics sensors were used to confirm that the mitigation tool significantly reduced stick-slip and eliminated the motor back-drive dynamics in the same depth interval. Detailed analysis of the HF embedded downhole sensor data provides an in-depth understanding of mud motor back-drive dynamics. The cause, severity, reduction in drilling performance and risk of incident can be identified, allowing performance and cost gains to be realized. This paper will detail the advantages to understanding and reducing motor back-drive dynamics, a topic that has not commonly been discussed in the past.

Delivering More Fit-for-Purpose Wells with Low Cost Approach at Untapped Area Matured Field – Application of Cone Concept Statistical Approach

2021 ◽  
Author(s):  
M. Hatta M. Yusof ◽  
M. Zarkashi Sulaiman ◽  
Rahimah A. Halim ◽  
Nurfaridah Ahmad Fauzi ◽  
Ahgheelan Sella Thurai ◽  
...  
Keyword(s):  
Statistical Analysis ◽  
Statistical Approach ◽  
Control Method ◽  
Low Cost ◽  
Volatile Oil ◽  
Field Application ◽  
Well Design ◽  
Execution Phase ◽  
Sand Control ◽  
Fit For Purpose

Abstract This paper discusses the Case study of Field A in offshore Sarawak, Malaysia which focus on re-thinking development based on statistical analysis of the fields. Conventionally, well design is driven by subsurface requirement by targeting the high-reserve sand and well is designed to meet subsurface objectives. However, the conventional way may not be efficient to develop matured field environment due to the high CAPEX and the inconsistencies among well design especially in current volatile oil price period. The objective of this fit-for-purpose approach which is called "Cone Concept Statistical Approach" is to steer away from the conventional way of targeting only sweet spots whilst leaving the remaining potential resources undeveloped. Based on the statistical analysis and subsurface fields pattern, the "Cone Concept Statistical Approach" in which standardizing well design and trajectories was developed to extract the whole fields’ reserve at maximum. Well design boundaries were introduced to ensure this approach can be replicated throughout the field. Not only this study covers drilling perspective, completion perspective was also taken into consideration by exploring a cheaper and fit for purpose sand control method, considering it is a matured field with relatively short remaining field life. The Well Cost Catalogue for this field-specific approach was also developed which contains different types of design and completion, in order to holistically evaluate sand control method and identify the best option for the project moving forward. This "Cone Concept Statistical Approach" aims to enable operator to drill simple wells within the same allocated budget in which poses low-to-no risk in the design and execution phase. This promotes a learning curve to improve operation & HSE, and ultimately gets positive project economics. Since this simple approach can be implemented early on even during the pre-FEL stage, the FDP team & host authority can come together to jointly discuss the targets/platform ranking and segregate them into various phases. Hence, the number of platforms or drilling centers, and its location also can be optimized early on with this concept, and again, translating into further reduction in overall project cost. This paper will help other operators and host authority to understand better on how a specific development concept on statistical approach can result and turn the matured-challenging fields into more economically attractive projects – low overall development cost and maximizing the recovery.

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