scholarly journals Sequential dual sided SPIF using low order geometry reconstruction

2021 ◽  
Author(s):  
Yannick Carette ◽  
Joost R. Duflou
Keyword(s):  
Incremental Forming ◽  
Single Point ◽  
Processing Strategy ◽  
Analytical Technique ◽  
Advantages And Disadvantages ◽  
Original Surface ◽  
Surface Harmonic ◽  
Harmonic Decomposition ◽  
Harmonic Components ◽  
Initial Geometry

Harmonic decomposition is an analytical technique that is able to express a manifold surface as the sum of a number of simple surface harmonic components. By reconstructing the initial geometry using a reduced number of components, a similar surface is obtained with a lower level of geometric detail. Because small features are filtered out and the resulting surface lies equal parts above and below the original surface, a tailored multi-step SPIF (Single Point Incremental Forming) processing strategy can be devised. This sequential SPIF strategy uses three processing passes to form a workpiece. The first step is a regular SPIF operation using a conventional toolpath strategy to form the reduced geometry. Two finishing steps are then needed, one from the same side to form the smaller features that lies deeper than the reduced geometry and one backwards pass from the other side of the sheet. To add features that need to be shallower than the reduced geometry, the part is flipped around. The used sequence of these finishing steps and the toolpath strategy used significantly influence the final part accuracy and surface quality. The advantages and disadvantages of four of these combined strategies are examined and compared to regular SPIF.

CAD/CAM Strategies for a Parallel Kinematics SPIF Machine

2013 ◽  
Vol 554-557 ◽  
pp. 2221-2229 ◽  
Author(s):  
João B.S. Farias ◽  
Miguel A.B.E. Martins ◽  
Daniel G. Afonso ◽  
Sonia R.H. Marabuto ◽  
Jorge A. Ferreira ◽  
...  
Keyword(s):  
Tool Path ◽  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming ◽  
Cnc Milling ◽  
Parallel Kinematics ◽  
Forming Process ◽  
Advantages And Disadvantages ◽  
Cad Cam ◽  
Five Axis

Single point incremental forming has attracted the interest of researchers in the last decade for the production of prototypes and small batch production of sheet-based parts [1, 2]. This technique allows the manufacture of parts without using expensive die sets. The SPIF (Single point incremental forming) process can be performed on different equipments such as adapted CNC milling machines, serial robots and built proposed machines [3]. Every solution has advantages and disadvantages. This work presents the CAD/CAM strategies for a parallel kinematics SPIF machine, designed and built at the University of Aveiro [3]. This machine brings a new approach to the SPIF industry. The machinery used to perform SPIF operations has limitations in their work volume with limited movements and in the magnitude of applicable forces. With that in mind, this machine was projected to overcome that obstacle, and was provided with a system with 6 degrees of freedom, while maintaining the ability to apply high loads. The disadvantage is the increase in volume occupied by the kinematic system. The manufacture of new parts could be reached out with more flexibility on the chosen tool path. The first step is the product design in the commercial CAD system. Next step is generating the tool path of the forming tool. This step is very important to achieve the desired part shape. It is used a commercial CAM system (EdgeCAM 2012®), which has resources from three up to five axis strategies. The last step is to send the information to the machine’s control system, based on real-time software. This paper will describe each step with more details.

scholarly journals Comparative Study About Different Experimental Layouts Used on Single Point Incremental Forming Process

2018 ◽  
Vol 70 (1) ◽  
pp. 21-27
Author(s):  
Mihaela Oleksik
Keyword(s):  
Comparative Study ◽  
Incremental Forming ◽  
Single Point ◽  
Industrial Robots ◽  
Single Point Incremental Forming ◽  
Forming Process ◽  
Advantages And Disadvantages ◽  
Milling Machines ◽  
The Comparative Study ◽  
Technological Opportunities

Abstract The present paper proposes a comparative study between two of the most used experimental layouts on the single point incremental forming with the advantages and disadvantages of these experimental layouts. After a short presentation of the newest technological opportunities on single point incremental forming, the paper presents a classification of the experimental layouts used on this kind of forming process. The comparative study highlights the advantages and the disadvantages of using the universal milling machines and the industrial robots on single point incremental forming. There are presented the results focused on thinning and forces in the SPIF process.

Improve the Micro-hardness of Single Point Incremental Forming Product Using Magnetic Abrasive Finishing

2020 ◽  
Vol 38 (8A) ◽  
pp. 1137-1142
Author(s):  
Baqer A. Ahmed ◽  
Saad K. Shather ◽  
Wisam K. Hamdan
Keyword(s):  
Vickers Hardness ◽  
Feed Rate ◽  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming ◽  
Step Size ◽  
Coil Current ◽  
Magnetic Abrasive Finishing ◽  
Finishing Process ◽  
Abrasive Finishing

In this paper the Magnetic Abrasive Finishing (MAF) was utilized after Single Point Incremental Forming (SPIF) process as a combined finishing process. Firstly, the Single Point Incremental forming was form the truncated cone made from low carbon steel (1008-AISI) based on Z-level tool path then the magnetic abrasive finishing process was applied on the surface of the formed product. Box-Behnken design of experiment in Minitab 17 software was used in this study. The influences of different parameters (feed rate, machining step size, coil current and spindle speed) on change in Micro-Vickers hardness were studied. The maximum and minimum change in Micro-Vickers hardness that achieved from all the experiments were (40.4 and 1.1) respectively. The contribution percent of (feed rate, machining step size, coil current and spindle speed) were (7.1, 18.068, 17.376 and 37.894) % respectively. After MAF process all the micro surface cracks that generated on the workpiece surface was completely removed from the surface.

Multiobjective optimization of process variables in single-point incremental forming using grey relational analysis coupled with entropy weights

2021 ◽  
pp. 146442072110204
Author(s):  
Abdulmajeed Dabwan ◽  
Adham E Ragab ◽  
Mohamed A Saleh ◽  
Atef M Ghaleb ◽  
Mohamed Z Ramadan ◽  
...  
Keyword(s):  
Grey Relational Analysis ◽  
Incremental Forming ◽  
Single Point ◽  
Sheet Forming ◽  
Incremental Sheet Forming ◽  
Numerical Control ◽  
Single Point Incremental Forming ◽  
Process Variables ◽  
Relational Analysis ◽  
Grey Relational

Incremental sheet forming is a specific group of sheet forming methods that enable the manufacture of complex parts utilizing computer numerical control instead of specialized tools. It is an incredibly adaptable operation that involves minimal usage of sophisticated tools, dies, and forming presses. Besides its main application in the field of rapid prototyping, incremental sheet forming processes can be used for the manufacture of unique parts in small batches. The goal of this study is to broaden the knowledge of the deformation process in single-point incremental forming. This work studies the deformation behavior in single-point incremental forming by experimentally investigating the principal stresses, principal strains, and thinning of single-point incremental forming products. Conical-shaped components are fabricated using AA1050-H14 aluminum alloy at various combinations of fundamental variables. The factorial design is employed to plan the experimental study and analysis of variance is conducted to analyze the results. The grey relational analysis approach coupled with entropy weights is also implemented to identify optimum process variables for single-point incremental forming. The results show that the tool diameter has the greatest effect on the thinning of the SPIF product, followed by the sheet thickness, step size, and feed rate.

scholarly journals Spatially Resolved Forming Mechanisms Detection in Single Point Incremental Forming Using Synchrotron Based Texture Analysis

2021 ◽  
Author(s):  
Mateus Dobecki ◽  
Alexander Poeche ◽  
Walter Reimers
Keyword(s):  
Texture Analysis ◽  
Incremental Forming ◽  
Single Point ◽  
High Energy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Forming Mechanism ◽  
Spatially Resolved ◽  
Step Down ◽  
Stress States

AbstractDespite the ongoing success of understanding the deformation states in sheets manufactured by single-point incremental forming (SPIF), the unawareness of the spatially resolved influence of the forming mechanisms on the residual stress states of incrementally formed sheet metal parts impedes their application-optimized use. In this study, a well-founded experimental proof of the occurring forming mechanisms shear, bending and stretching is presented using spatially resolved, high-energy synchrotron x-ray diffraction-based texture analysis in transmission mode. The measuring method allows even near-surface areas to be examined without any impairment of microstructural influences due to tribological reactions. The depth-resolved texture evolution for different sets of forming parameters offers insights into the forming mechanisms acting in SPIF. Therefore, the forming mechanisms are triggered explicitly by adjusting the vertical step-down increment Δz for groove, plate and truncated cone geometries. The texture analysis reveals that the process parameters and the specimen geometries used lead to characteristic changes in the crystallites’ orientation distribution in the formed parts due to plastic deformation. These forming-induced reorientations of the crystallites could be assigned to the forming mechanisms by means of defined reference states. It was found that for groove, plate and truncated cone geometries, a decreasing magnitude of step-down increments leads to a more pronounced shear deformation, which causes an increasing work hardening especially at the tool contact area of the formed parts. Larger step-down increments, on the other hand, induce a greater bending deformation. The plastic deformation by bending leads to a complex stress field that involves alternating residual tensile stresses on the tool and residual compressive stresses on the tool-averted side incrementally formed sheets. The present study demonstrates the potential of high-energy synchrotron x-ray diffraction for the spatially resolved forming mechanism research in SPIF. Controlling the residual stress states by optimizing the process parameters necessitates knowledge of the fundamental forming mechanism action.

scholarly journals Characterisation of geometrical and physical properties of a stainless steel denture framework manufactured by single-point incremental forming

2021 ◽  
Vol 10 ◽  
pp. 605-623
Author(s):  
Mladomir Milutinović ◽  
Robert Lendjel ◽  
Sebastian Baloš ◽  
Danka Labus Zlatanović ◽  
Luka Sevšek ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Physical Properties ◽  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming

Progress on single-point incremental forming of polymers

2021 ◽  
Vol 114 (1-2) ◽  
pp. 1-26
Author(s):  
Malik Hassan ◽  
G. Hussain ◽  
Hongyu Wei ◽  
Abdul Qadeer ◽  
Mohammed AlKahtani
Keyword(s):  
Incremental Forming ◽  
Single Point ◽  
Single Point Incremental Forming
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